管–管板爆炸焊接中圆管膨胀规律

Expansion rule of tube in tube sheet explosive welding

  • 摘要: 管板爆炸焊接中,圆管与管板的碰撞速度是影响爆炸焊接质量的重要因素,为了计算圆管与管板爆炸焊接时的碰撞速度,以爆炸焊接理论与圆管膨胀理论为基础,推导得出圆管膨胀半径与膨胀速度的对应关系,进而可得到圆管和管板间隙与碰撞速度的对应关系。文中通过理论分析与圆管膨胀过程仿真得到圆管膨胀后半径与速度的计算公式,利用管板爆炸焊接数值模拟与管板爆炸焊接试验对其进行验证。结果表明,圆管与管板紧密结合,结合界面为理想的小波状结合,结合界面无孔洞、裂纹等明显缺陷,结合质量良好。故依据公式选取的圆管与管板间隙合理,此公式可靠,可以用于计算内爆时圆管与基材不同间隙对应的碰撞速度,通过确定间隙得到理想碰撞速度,从而达到良好的焊接质量。

     

    Abstract: In the explosive welding of tube sheet, the collision velocity between circular tube and tube sheet is an important factor affecting the quality of explosive welding. In order to calculate the collision velocity between circular tube and tube sheet during explosive welding, based on the theory of explosive welding and the theory of tube expansion, the corresponding relationship between the expansion radius of circular tube and the expansion speed is derived, and then the corresponding relationship between the gap between circular tube and tube sheet and the collision velocity can be obtained. In this paper, the calculation formula of radius and velocity after expansion of circular tube is obtained by theoretical analysis and simulation of expansion process of circular tube, which is verified by numerical simulation of explosive welding of tube sheet and explosive welding test of tube sheet. The results show that the round tube and the tube-sheet are closely combined, and the bonding interface is an ideal wavelet combination. There are no obvious defects such as holes and cracks in the bonding interface, and the bonding quality is good. Therefore, the gap between the circular tube and the tube sheet selected according to the formula is reasonable. This formula is reliable and can be used to calculate the collision velocity corresponding to different gaps between the circular tube and the substrate during implosion. The ideal collision velocity is obtained by determining the gap, so as to achieve good welding quality.

     

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