职业教育用数字化搅拌摩擦焊教研设备开发与应用

Development and application of digital stir friction welding teaching and research equipment for vocational education

  • 摘要: 针对国内焊接职业教育实训设备落后,研究开发了适合教学和科研用的多功能搅拌摩擦焊设备。通过试验发现,在保证轴向压力(0.5 kN)不变的前提下,n/v(转速/焊接速度)数值较小(n/v = 6,n/v = 4),焊缝焊核区、轴肩影响区与热力影响区三者交界处易出现孔洞类缺陷,当n/v数值提高至8及以上时,焊缝内部无可见缺陷存在,究其原因主要是由于n/v数值较小导致热输入过低,交界区域热塑性铝合金流动性较差造成的;相比于恒位移控制方式,采用恒压力控制方式焊接的焊缝表面光滑平整,飞边量小,且不存在表面缺陷。结果表明,开发的教研设备满足了焊接职业教育的实训,并成功应用于教学和科研工作。

     

    Abstract: For China’s welding vocational training equipment backward, research and development of multi-functional stir friction welding equipment for teaching and research. Through experimental research found that, under the premise of ensuring constant axial pressure (0.5 kN), in the case of a small n/v value (n/v = 6, n/v = 4), the weld core area, the shoulder zone and heat-affected zone at the junction of the three easy to appear hole-type defects, when the n/v increased to 8 and above, no visible defects inside the weld, the reason is mainly due to the n/v value is small resulting in heat Input is too low resulting in poor mobility of thermoplastic aluminum alloy in the junction area; also found that compared to the constant displacement control method, the use of constant pressure control method of welding the weld surface is smooth and flat, the amount of flying edge and the absence of surface defects, research and development of teaching and research equipment to meet the practical training of vocational education in welding, and successfully applied to teaching and research work.

     

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