加氢设备壳体内壁单层带极电渣堆焊技术

Monolayer strip electrode electroslag surfacing technology for inner wall of hydrogenation equipment shell

  • 摘要: 采用试验与理论相结合的方法,研究了单层带极电渣堆焊技术在加氢设备壳体内壁堆焊方面的应用。在加氢设备常用的14Cr1MoR(H)和12Cr2Mo1R(H)材料上进行堆焊试验,并对试件进行组织和性能分析。结果表明,在文中焊接工艺参数下,试件的堆焊厚度达5~7 mm,超过国内4.0~4.5 mm通用要求;焊态下的堆焊层表面采用磁性法测定及按WRC-1992图测算铁素体含量均达5~10 FN范围;堆焊层表面及以下3 mm处的化学成分满足相关高标准规定;堆焊层截面无未焊透、裂纹及其它线性缺陷;堆焊层、热影响区和母材中无未回火的马氏体和微观裂纹存在;堆焊层、热影响区和母材的硬度不超过235 HV10。堆焊试验结果满足预期要求,确定了较优的加氢设备壳体内壁单层带极电渣堆焊工艺参数,为后续产品的研制提供了技术基础,也为后续单层带极电渣堆焊的研究提供一定的借鉴。

     

    Abstract: The method of combining experiment and theory was adopted to study application of monolayer strip electrode electroslag surfacing technology on inner wall of hydrogenation equipment shell. Surfacing tests were carried out on 14Cr1MoR(H) and 12Cr2Mo1R(H) materials commonly used in hydrogenation equipment, and microstructure and mechanical properties of specimens were analyzed. The results showed that under welding parameters in the paper, surfacing thickness of specimens reached 5~7 mm, which exceeded domestic general requirement of 4.0~4.5 mm. Ferrite content of surfacing layer in the welded state was both in the range of 5~10 FN when it was measured by magnetic method and WRC-1992 diagram. Chemical composition on the surface and below 3 mm of surfacing layer met the relevant high standards. No incomplete penetration, cracks or other linear defects appeared in the cross section of surfacing layer. There were no untempered martensite and micro-cracks in surfacing layer, heat affected zone and base material. Hardness of surfacing layer, heat affected zone and base material did not exceed 235 HV10. Test results of surfacing met the expected requirements and better monolayer strip electrode electroslag surfacing parameters for inner wall of hydrogenation equipment shell was determined, which provided a technical basis for development of subsequent products and a certain reference for subsequent research of monolayer strip electrode electroslag surfacing.

     

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