热流道板真空钎焊有限元模拟与分析

Finite element simulation and analysis of vacuum brazing of hot runner manifold block

  • 摘要: 采用BNi-2镍基钎料对热流道板进行真空钎焊,须根据钎焊件设定加热工艺曲线。加热工艺曲线的设定是钎焊过程最重要的环节之一,决定着钎焊的质量和效率。该文结合真空加热的特点及钎焊要求,运用Ansys有限元软件数值模拟的方法,对壁厚、体积较大的多层热流道板真空钎焊进行仿真分析,通过对比不同工艺方案及不同钎焊件的模拟结果,探究真空钎焊过程升温规律,从而调整各阶段的相关参数及制定合理的加热工艺曲线,避免了现场反复调试参数造成的资源浪费,节约了时间和成本,提高了效率。此外,通过在实际钎焊试验过程中布置热电偶对钎焊件测量温度,并与数值模拟结果对比,两者基本吻合,验证了有限元分析的准确性,能为之后其他零部件的真空钎焊提供参考。

     

    Abstract: BNi-2 nickel base brazing filler metal was used in vacuum brazing of hot runner manifold block, and heating process curve should be set according to brazing parts. The setting of heating process curve is one of the most important links in brazing process, which determines quality and efficiency of brazing. In this paper, combined with characteristics of vacuum heating and brazing requirements, numerical simulation method of Ansys finite element software was used to simulate and analyze vacuum brazing of multi-layer hot runner manifold block with thick wall and large volume. By comparing simulation results of different process schemes and different brazing parts, heating law of vacuum brazing process was explored. Thus, the relevant parameters of each stage were adjusted and a reasonable heating process curve was formulated, which avoided the waste of resources caused by repeated debugging parameters on site, saved time and cost, and improved efficiency. In addition, thermocouple was arranged to measure temperature of brazed parts during the actual brazing experiment, and the comparison with numerical simulation results showed that the two were basically consistent, which verified accuracy of finite element analysis, and could provide a reference for vacuum brazing of other parts in the future.

     

/

返回文章
返回