柔性货车端墙机器人焊接生产线研制

Development of flexible robot welding production line for truck end wall

  • 摘要:
    目的 根据国家能源货运输送干线主体建设与自动化/智能化焊接装备转型升级的切实需求,依据多年板梁式端墙自动化焊接装备设计制造经验,构建铁路货车端墙全工序柔性制造机器人焊装生产模式,研制出多信息传感交互、多机器人智慧协同的端墙柔性制造生产线。
    方法 应用了基于点激光三角定位与机器人系统的柔性控制方法,
    结果 实现了多轴重载机器人系统焊接中整体空间轨迹的人机交互共生,解决端墙框架结构下的焊缝位置确定与焊接盲区作业的技术难题。
    结论 经生产应用表明,柔性端墙机器人焊接生产线满足端墙的焊接工艺要求,大幅提高了生产效率,实现多规格端墙的柔性生产制造。

     

    Abstract: Objective According to the actual needs of main construction of national energy freight transport trunk line and transformation and upgrading of automatic/intelligent welding equipment, and years of experience in designing and manufacturing automatic welding equipment for plate-beam end wall, welding production mode of flexible manufacturing robot for railway freight car end wall was constructed, and flexible manufacturing production line for end wall with multi-information sensor interaction and multi-robot wisdom collaboration was developed. Methods Flexible control method based on point laser triangulation and robot system was applied. Results Man-machine interactive symbiosis of the whole space trajectory in multi-axis heavy-duty robot system welding was realized and technical problems of determining weld position and welding blind zone operation under end wall frame structure were solved. Conclusion The production application showed that the flexible end wall robot welding production line met welding process requirements of end walls, which greatly improved production efficiency and realized flexible manufacturing of multi-specification end walls.

     

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