石化管件氩弧焊机器人自适应智能焊接应用分析

Application analysis of adaptive intelligent welding of argon arc welding robot for petrochemical pipe fittings

  • 摘要:
    目的 旨在解决石化管件焊口偏差较大、机器人编程繁琐、自动焊打底成形困难等问题。
    方法 首先,以低负载六轴氩弧焊工业机器人为主体,配备了激光视觉传感器、熔池视觉传感器、主控计算机等外围先进设备,搭建了氩弧焊机器人工作站。其次,开发了基于模型驱动的离线编程焊接系统,对系统相关层级关键模块的控制原理、建立方式开展了技术分析。最后,以预制现场水平转动焊口的碳钢石化管件为例,在规定的装配间隙和错边量范围内,开展了氩弧焊机器人自适应智能焊接工艺试验,检测了焊件的力学性能和微观组织。
    结果 当装配间隙控制在0~2.50 mm之间,错边量控制在0~2.0 mm范围内时,在基于模型驱动的离线编程焊接控制系统中,利用焊接工艺数据库、激光视觉跟踪和焊道规划等关键模块完成了石化管件氩弧焊机器人自适应智能焊接工艺试验,所焊试件的力学性能、微观组织均满足标准要求。
    结论 开发了一种水平转动焊口氩弧焊机器人自适应智能焊接技术,解决了石化管件自动焊打底成形困难和机器人编程繁琐等问题,为行业内非标石化管件高效化、智能化焊接落地应用提供技术借鉴。

     

    Abstract: Objective To solve the problems such as large deviation of welding joints, cumbersome robot programming and difficult forming of automatic welding. Methods Firstly, the low-load six-axis argon arc welding industrial robot was used as the main body, equipped with laser vision sensor, molten pool vision sensor, main control computer and other peripheral advanced equipment, and the argon arc welding robot workstation was built.Secondly, the off line programming welding system based on model driven was developed.The control principle and establishment mode of the key modules of the system were analyzed.Finally, taking the carbon steel petrochemical pipe fittings with prefabricated horizontal rotating welding joints as an example, the adaptive intelligent welding process test of argon arc welding robot was carried out within the specified range of assembly gap and misalignment, the mechanical properties and microstructure of the weldments were tested. Results When the assembly gap was controlled within 0~2.50 mm and the misalignment was controlled within 0~2.0 mm, the adaptive intelligent welding process test of the argon arc welding robot for petrochemical pipe fittings was completed in the model-driven off-line programming welding control system by using the welding process database, laser vision tracking and pass planning modules. The mechanical properties and microstructure of welded specimens met the standard requirements. Conclusion An adaptive intelligent welding technology for rotating welding nozzle argon arc welding robot was developed, which solved the problems of difficult automatic welding base forming and cumbersome robot programming for petrochemical pipe fittings. It provided technical reference for the high-efficiency and intelligent welding landing application of non-standard petrochemical pipe fittings in the industry.

     

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