复杂厚板钢结构焊接裂纹分析及对策

Analysis and countermeasures of welding cracks in complex thick plate steel structures

  • 摘要: 在现代发电站结构设计中,通常采用钢结构和钢板−混凝土结构形成主体结构,通过协同作用实现建筑抗震,整个施工过程涉及大量的钢结构焊接工作。大厚板、复杂节点、空间受限等问题导致钢结构焊接出现了冷裂纹和层状撕裂问题,这些问题的起因既有预热、后热、焊接热输入控制等焊接工艺本身的问题,也有焊接接头布置及坡口设计不当的问题。该研究针对这些问题的起因进行了深入分析,采取了针对性措施改进加热方式、控制焊接热输入和优化焊接接头,解决了上述焊接裂纹问题。该研究积累的经验和提出的改进措施不仅对发电站的复杂厚板钢结构焊接有直接指导作用,对其他行业钢结构的焊接也有一定的借鉴作用。

     

    Abstract: In the design of modern power station, steel structure and steel plate-concrete combined structure were usually used to form the main structure, which realized seismic resistance through mutual effect. The whole construction process of steel structure involved a lot of welding work. Cold cracking and lamellar tearing were found in welding of steel structure due to problems such as thick plates, complex joints and limited space. Causes of welding cracks were not only problems of welding process such as preheating, post heating and welding heat input control, but also problems of improper joint layout and groove design. In this study, causes of welding cracks were deeply analyzed, and specific countermeasures were taken to improve heating method, control welding heat input and optimize welded joint, so as to eliminate welding cracks. Experience accumulated in this study and improvement countermeasures proposed not only have direct guidance for welding of steel structure with complex thick plates in power station, but also have a certain reference for steel structure welding in other industries.

     

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