基于工程应用的CW-GMAW熔滴过渡形态表征

Characterization of droplet transfer modes in CW-GMAW based on engineering application

  • 摘要: 综述了涉及工程应用的冷丝熔化极气体保护焊(Cold wire gas metal arc welding, CW-GMAW)熔滴过渡形态特征。结果表明,在大电流、强规范、富氩混合气体保护下,CW-GMAW工艺的熔滴过渡形态呈喷射过渡;当电流较小、电弧电压较低时,可能为滴状过渡,甚至在弧压很低时,呈现短路过渡形态。该工艺电弧发生偏向冷丝的位移,弧长变短甚至发生短路,与冷丝送进速率比增高及冷丝在电弧中产生大量金属蒸气时弧柱电阻下降有关。在具有富氩混合保护气体的相同工艺参数下,CW-GMAW转变电流比GMAW降低了4%~7%。焊接工艺参数对CW-GMAW和GMAW工艺熔滴过渡形态的影响规律大致相近,但前者因涉及冷丝送进速率比和电极焊丝送进速度,以及它们的匹配等,使焊接电流的影响更为复杂。

     

    Abstract: Characteristics of droplet transfer modes in cold wire gas metal arc welding involving engineering applications were reviewed. The results showed that droplet transfer mode of CW-GMAW process was spray transfer under the conditions of high current, strong welding parameters and mixed argon-rich shielded gas. When welding current was small and arc voltage was low, the mode could be globular transfer, or even a short-circuiting transfer when arc voltage was very low. The arc length became shorter or even a short circuit occurred when arc of this process deflected towards cold wire, which was related to the increase of cold wire feeding rate ratio and the decrease of arc column resistance when cold wire generated a large amount of metal vapor in the arc. Under the same welding parameters with mixed argon-rich shielded gas, transition current of CW-GMAW was 4% to 7% lower than that of GMAW. Effects of welding parameters on droplet transfer modes of CW-GMAW and GMAW processes were roughly similar, but the former involved cold wire feed rate ratio and electrode wire feed rate, their matching, and so on, which made influence of welding current more complicated.

     

/

返回文章
返回