超声TOFD法不敏感区内焊接缺陷检测

Weld defect detection in insensitive area of ultrasonic TOFD method

  • 摘要: 针对超声衍射时差法(Time of flight diffraction, TOFD),探头的纵波声场不能覆盖整个被检测焊缝空间,在被检测焊缝近表面存在很大范围的不敏感区的问题,提出了一种改进的超声TOFD法,即不敏感区缺陷检测法,该方法利用超声纵波在被检试件底面的反射,使得超声声场覆盖近表面区域,采用该方法对人工缺陷及焊接缺陷进行检测。结果表明,人工缺陷埋藏深度检测的平均误差为0.3 mm,焊缝中未熔合缺陷埋藏深度及横向位置检测的平均误差分别为0.6 mm和0.4 mm。所提出的不敏感区缺陷检测法能有效检测近表面缺陷,是常规TOFD法的延伸和补充。

     

    Abstract: For ultrasonic time of flight diffraction (TOFD) method, longitudinal wave sound field of probe cannot cover the entire space of the inspected weld, and there is a large range of insensitive area near the surface of the inspected weld. An improved ultrasonic TOFD method was proposed, namely defect detection method of insensitive area. In this method, ultrasonic longitudinal wave reflection on the bottom surface of the inspected specimen was employed to make ultrasonic sound field cover the near surface area, and this method was adopted to detect artificial defects and welding defects. The results showed that the mean error of buried depth of artificial defects was 0.3 mm, and the mean errors of buried depth and transverse position detection of lack fusion defect in the weld were 0.6 mm and 0.4 mm, respectively. The proposed defect detection method of insensitive area can effectively detect near surface defect, and it is an extension and supplement for the conventional TOFD method.

     

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