基于伺服电机的PE管全自动热熔焊机控制系统研制

Development of control system of PE tube automatic hot melt welding machine based on servo motor

  • 摘要:
    目的 传统液压全自动热熔焊机由于液压机的使用存在体积大、重量大、耗能高及环境污染等问题,需要进行改进研发。随着伺服技术的快速进步,现代伺服电机能够提供更高的扭矩,同时具备卓越的控制精度、运行稳定性和过载能力。与传统液压机相比,伺服电机具有体积小巧、重量轻便及节能环保等显著优势。目前,在众多应用领域,伺服电机已经逐渐取代了传统的液压机,成为新一代的动力来源。因此,可基于伺服电机对传统液压全自动热熔焊机进行改进研发,而基于伺服电机研发的PE管全自动热熔焊机与原有液压全自动热熔焊机在设备结构、动力转换方式及控制方式上存在显著差异,需要重新研制控制系统。
    方法 根据此需求,文中所研制系统采用昆仑通态嵌入式工业触摸屏作为主控装置,并以此为基础搭建了伺服系统、热板升降系统及温度采集与控制系统,最后根据系统特点进行相应的控制软件设计。
    结果 该文提出了一种更适用于该设备的新型焊接工艺。
    结论 通过多次焊接测试和拉伸试验验证,该控制系统能够使基于伺服电机研发的PE管全自动热熔焊机按标准工艺和新工艺进行合格的PE管焊接,并且当使用新工艺进行焊接时,能够降此设备使用低能耗同时延长设备使用寿命。

     

    Abstract: Objective Traditional hydraulic automatic hot melt welding machine needs to be improved because of problems such as large volume, large weight, high energy consumption and environmental pollution. With the rapid progress of servo technology, modern servo motors can provide higher torque, while having excellent control accuracy, operating stability and overload capacity. Compared with traditional hydraulic press, servo motor has obvious advantages of small size, light weight, energy saving and environmental protection. At present, in many applications, servo motors have gradually replaced traditional hydraulic press and become a new generation of power sources. Therefore, traditional hydraulic automatic hot melt welding machine can be improved and developed based on servo motor, and PE tube automatic hot melt welding machine based on servo motor have significant differences to original hydraulic automatic hot melt welding machine in the equipment structure, power conversion mode and control mode, which need to re-develop its control system. Methods According to this requirement, the system developed in this paper adopted Kunlun on-state embedded industrial touch screen as the main control device, and servo system, hot plate lifting system and temperature acquisition and control system were built on this basis. Finally, the corresponding control software was designed according to characteristics of the system. Results A new welding process that was more suitable for the equipment was also proposed in this paper. Conclusion Through many welding tests and tensile experiments, the control system could make automatic hot melt welding machine based on servo motor carry out welding of PE pipe qualified PE pipe according to the standard process and new process, and when the new process was used for welding, it could reduce the use of low energy consumption and extend service life of the equipment.

     

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