超超临界机组耐热钢焊接技术进展

Progress in welding technology of heat-resistant steel for ultra-supercritical units

  • 摘要: 过去的二十年是中国超超临界机组建设高峰期,电站焊接技术的创新与进步有力地保障了中国超超临界机组的顺利投产和长期稳定运行。该文综述了超超临界机组铁素体耐热钢和奥氏体耐热钢的焊接性及焊接工艺,阐明了主干标准修订依据,指出了焊接材料及焊接热处理技术的发展现状。重点介绍了超超临界机组用新钢种G115的焊接,大厚壁管道窄间隙自动焊的应用、焊接接头微创评价技术、电站焊接数字化技术等新材料、新工艺和新技术。最后展望了在碳达峰、碳中和国家政策下,中国超超临界火电机组焊接技术的发展方向、机组深度调峰下焊接部件安全稳定运行所面临的挑战及对策。

     

    Abstract: In the past two decades, construction of ultra-supercritical units have been the peak period in China. Innovation and progress in power station welding technology have effectively guaranteed smooth commissioning and long-term stable operation of ultra-supercritical units in China. Weldability and welding process of ferritic heat-resistant steel and austenitic heat-resistant steel for ultra-supercritical units were reviewed, basis for revision of main standards was clarified, and development status of welding materials was pointed out. It focused on welding of new steel grade G115 for ultra-supercritical units, application of automatic welding of large thick-walled pipes with narrow gaps, minimally invasive evaluation technology of welded joints, digital technology of power station welding and other new materials, new processes and new technologies. Finally, it looked forward to development direction of China’s ultra-supercritical thermal power unit welding technology under national policy of carbon peaking and carbon neutrality, as well as challenges and countermeasures faced by safe and stable operation of welded parts under deep peak shaving of the unit.

     

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