激光−MIG焊接工艺参数对低成本钛合金焊缝成形的影响

Effect of laser-MIG welding parameters on formation of low-cost titanium alloy weld

  • 摘要:
    目的 旨在研究不同焊接工艺参数下打底焊缝与盖面焊缝的成形规律,探索最佳打底层与盖面层焊接工艺参数。
    方法 以10 mm厚钛合金(TC4LCA)板为母材,使用激光−电弧复合焊接工艺方法,进行打底焊和盖面焊,并对焊接接头进行宏观形貌分析及力学性能测试。
    结果 结果表明,在坡口形式为Y形,坡口角度60°,钝边厚度为4 mm,光丝间距为4 mm,激光功率3.0 kW,焊接速度1 m/min,MIG电弧电流为150 A的条件下,能够获得成形良好的打底层焊缝;在激光功率为1.0 kW,焊接速度为0.6 m/min,MIG电弧电流为200 A的条件下,两次填充能够获得成形良好的盖面层焊缝,接头未发现裂纹、气孔、夹渣等缺陷。
    结论 采用激光−MIG焊接方法得到的接头强度较高,达到母材强度的97.8%。

     

    Abstract: Objective The purpose was to study forming regularity of backing weld and covering weld under different welding parameters and explore optimal welding parameters for backing layer and covering layer. Methods Taking titanium alloy (TC4LCA) plate with 10 mm thickness as base material, laser-arc hybrid welding process was used for backing welding and covering welding, and macroscopic morphology analysis and mechanical performance test was carried out on welded joints. Results The results showed that under the conditions of 60° Y-shaped groove, 4 mm blunt edge thickness, 4 mm spacing between laser and wire, 3.0 kW laser power, 1 m/min welding speed and 150 A MIG arc current, a well formed backing weld could be obtained. Under the conditions of 1.0 kW laser power, 0.6 m/min welding speed and 200 A MIG arc current, a well formed covering weld could be obtained by filling twice. No cracks, porosity, slag inclusion or other defects were found in welded joints. Conclusion Strength of welded joints obtained by laser-MIG hybrid welding method was high, reaching 97.8% that of base metal.

     

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