1050A 纯铝/TA15 钛合金异种金属冷焊接头组织与性能

Microstructure and properties of 1050A pure aluminum/TA15 titanium alloy dissimilar metal cold welded joints

  • 摘要:
    目的 该文旨在研究1050A纯铝/TA15钛合金异种金属冷焊接头的组织与性能。
    方法 采用JH-2000冷焊机对1050A纯铝/TA15钛合金异种金属进行了对接焊试验,通过优化焊接工艺参数实现了冷焊技术对铝/钛异种金属的连接。由于冷焊具有高频放电、瞬间高温的特点,焊接热输入低,接头界面金属间化合物层厚度较小,冷焊能得到成形质量良好、内部近无缺陷的优质接头。
    结果 结果表明,在脉冲时间30 ms、脉冲电流30 A的焊接工艺参数下,接头界面金属间化合物最少,接头平均抗拉强度达到120.3 MPa,抗拉强度超过纯铝母材的88%。断裂类型为韧性−脆性混合断裂,接头界面铝侧焊缝区为异种接头的力学性能的薄弱区。
    结论 显微组织热量输入对钛/铝异种接头界面显微组织金属间化合物层的成形和数量具有较大影响。金属间化合物的数量对铝/钛异种金属焊接接头的力学性能显著影响。

     

    Abstract: Objective The purpose of the paper was to study microstructure and properties of 1050A pure aluminum/TA15 titanium alloy dissimilar metal cold welded joints. Methods Butt welding test of 1050A pure aluminum/TA15 titanium dissimilar metal was carried out by JH-2000 cold welding machine. By optimizing welding parameters, connection of aluminum/titanium dissimilar metal by cold welding technology was realized. Due to characteristics of high frequency discharge and instantaneous high temperature of cold welding, welding heat input was low, and IMC layers at the interface of welded joints were thin. The high quality joints with good forming quality and near-defect-free internal could be obtained by cold welding. Results The results showed that under welding parameters of pulse time 30 ms and pulse current 30A, IMC at the interface of welded joints was the least, and average tensile strength of welded joints was 120.3 MPa, which was more than 88 % that of aluminum base metal. The fracture type was ductile-brittle mixed fracture, and weld zone on the aluminum side of interface was weak zone of mechanical properties of dissimilar joints. Conclusion Combined with microstructure of welded joints, heat input had a great influence on formation and quantity of IMC layers at the interface of titanium/aluminum dissimilar joints. The number of IMC significantly affected mechanical properties of aluminum/titanium dissimilar metal welded joints.

     

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