00Cr13Ni5Mo不锈钢四钨极耦合电弧双丝增材制造工艺

Quadruple-electrode gas tungsten coupling arc double-wire additive manufacturing process of 00Cr13Ni5Mo stainless steel

  • 摘要: 为解决现有基于GTA热源增材制造工艺存在的熔覆效率较低、焊接效率较低的突出问题,该文提出一种四钨极耦合电弧双丝增材制造工艺,并通过控制变量的试验方法研究熔覆电流、行走速度与送丝速度对单层单道沉积层成形质量的影响。结果表明,熔池面积的波动与电弧压力是四钨极热源单道沉积层出现单道沉积层不连续、咬边等缺陷的主要原因;在保证成形质量的前提下,四钨极热源最大行走速度为400 mm/min、最大送丝速度为12 m/min、熔覆效率为6.24 kg/h;沉积件微观组织由回火索氏体、逆变奥氏体及碳化物组成;沉积件冲击吸收能量达到208 J,为MAG热源的2.5倍。综上所述,四钨极耦合电弧双丝增材制造工艺可以在保证优良冲击性能的前提下显著解决GTA热源增材制造工艺存在的熔覆效率较低、焊接效率较低的问题。

     

    Abstract: In order to solve the outstanding problems of lower cladding efficiency and lower welding efficiency existing in GTA heat source additive manufacturing process, a kind of quadruple-electrode gas tungsten coupling arc double-wire additive manufacturing process was put forward in the paper, and influence of cladding current, travel speed and wire feeding speed on forming quality of single-layer and single-pass deposited layer was studied through experimental methods of controlling variables. The results showed that fluctuation of molten pool area and arc pressure were the main reasons for defects of discontinuity and edge biting in single deposited layer under quadruple-electrode gas tungsten heat source. Under the premise of ensuring forming quality, the maximum traveling speed of quadruple-electrode gas tungsten heat source was 400 mm/min, the maximum wire feeding speed was 12 m/min, and deposition efficiency was 6.24 kg/h. Microstructure of the deposited parts was composed of tempered sorbite, contravariant austenite and carbide. Impact absorbed energy of the deposited parts reached 208 J, which was 2.5 times that under MAG heat source. In summary, quadruple-electrode gas tungsten coupling arc double-wire additive manufacturing process could significantly solve problems of lower cladding efficiency and lower welding efficiency existing in GTA heat source additive manufacturing process on the premise of ensuring excellent impact performance.

     

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