高强钢用无镀铜与镀铜实心焊丝焊接烟尘的分析

Welding fume for uncoated and coated copper wire electrodes of high-strength steels

  • 摘要:
    目的 旨在了解高强钢用无镀铜和镀铜实心焊丝焊接烟尘的差异。
    方法 通过采用试验室自主研发的焊接烟尘捕集系统,收集上述2种高强钢用实心焊丝的焊接烟尘颗粒。在收集过程中,测定实心焊丝熔化极气体保护焊焊接烟尘排放速率,结合电感耦合等离子体原子发射光谱仪、扫描电子显微镜与能谱仪、激光粒度分析仪等设备对焊接烟尘样品成分、形貌、粒度分布及尺寸进行分析。
    结果 结果表明,焊丝2的焊接烟尘排放速率最小,为4.68 mg/s,焊丝4排放速率最稳定,不同制备工艺对于焊接烟尘排放速率未发现明显影响;焊丝3的平均粒径最大,为2.056 μm;不同制备工艺的实心焊丝焊接时所产生的焊接烟尘在粒度分布上存在差异;在相同焊接工艺下,焊接烟尘成分主要由焊丝成分决定,主要元素为Fe,Mn,Si,其中Fe元素含量占比在50%以上。
    结论 通过对试验结果的对比与分析可以知道,无镀铜实心焊丝在绿色环保方向上具有一定优势。

     

    Abstract: Objective In order to understand the difference of welding fumes between the uncoated copper wire electrodes and coated copper wire electrodes of high-strength steels. Methods The welding fume particles of the wire electrodes for the two kinds of high strength steel were collected by using the welding fume trapping system self-developed by the laboratory. During the collection process, the fume emission rate from wire electrodes GMAW was measured, the composition, morphology, particle size distribution and size of welding fume were analyzed by inductively coupled plasma atomic emission spectrometer, scanning electron microscope, energy spectrometer and laser particle size analyzer. Conclusion The results showed that the fume emission rat of wire electrodes 2 was the lowest, 4.68 mg/s, and the fume emission rate of wire electrodes 4 was the most stability, no obvious influence of different preparation processes on the emission rate of welding fume was found. The average particle size of wire electrodes 3 was the largest, 2.056 μm. There were differences in the particle size distribution of welding fumes generated during wire electrode welding by different preparation processes.In the same welding process, the composition of welding fume was mainly determined by the composition of welding wire, the main elements were Fe, Mn, Si, and the content of Fe was more than 50%. Results Through the comparison and analysis of the test results, we knowed that uncoated copper wire electrodes has certain advantages in the direction of green environmental protection.

     

/

返回文章
返回