基于等效应力强度因子的环焊接头疲劳特性研究

Study on fatigue characteristics of girth welded joints based on equivalent stress intensity factor

  • 摘要:
    目的 对环焊接头进行抗疲劳设计时,需测得不同几何参数环焊接头的疲劳寿命,浪费大量时间和人力成本。
    方法 文中针对几何参数不同的不锈钢环焊试件进行剪切疲劳试验,测得疲劳载荷−寿命(ΔFa-N)数据。基于断裂力学法分析环焊接头疲劳特性,以复合型断裂模式下的等效应力强度因子作为疲劳强度评估参量,分别基于解析法和有限元法计算得到与环焊几何参数无关的Δkeq-Nf曲线,并在此基础上研究了相同载荷下板厚搭配和孔径对环焊接头疲劳强度的影响。
    结果 通过解析法拟合曲线的拟合优度r为0.873,而有限元法拟合曲线的拟合优度r为0.940。
    结论 计算结果表明,解析法计算虽然简便高效,但无法考虑试件上下板厚不同的情况;有限元法比解析法更具有通用性,能够得到归一化效果更好的Δkeq-Nf曲线;在相同的载荷条件下,Δkeq随板厚比和孔径的增大而减小,因此疲劳强度则随板厚比和孔径的增大而增大,以等效应力强度因子作为疲劳强度评估参量能够为环焊接头结构优化设计提供参考。

     

    Abstract: Objective When designing the fatigue resistance of girth welded joints, it is necessary to measure the fatigue life of girth welded joints with different geometric parameters, which wastes a lot of time and labor costs. Methods In this paper, the shear fatigue tests of stainless steel girth welded specimen with different geometric parameters are carried out. The fatigue loading-life (ΔFa-N) data are obtained. The fatigue characteristics of girth welded joints are analyzed based on the fracture mechanics method with the stress intensity factor under the mixed fracture mode used as the fatigue strength evaluation parameter. The Δkeq-Nf curve independent of the girth welded geometric parameters is calculated by analytical method and finite element method. The influence of plate thickness and hole size on the fatigue strength of girth welded joints under the same load is studied. Results The goodness of fit of the fitting curve by the analytical method is 0.873, while the goodness of fit of the fitting curve by the finite element method is 0.940. Conclusion The results show that although the analytical method is simple and efficient, it cannot consider the different thicknesses of the upper and lower plates of the specimen. The finite element method is more general than the analytical method, and it can obtain Δkeq-Nf with a better normalization effect. Under the same load, Δkeq decreases with the plate thickness ratio and pore size increase. Consequently, the fatigue strength increases with the plate thickness ratio and hole size. The equivalent stress intensity factor as the fatigue strength evaluation parameter can provide a reference for the structural optimization design of girth welding joints.

     

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