工艺因素对前蜗壳−屏蔽套结构件激光焊环焊缝的接头质量影响

Effect of process parameters on joint quality of laser welding ring weld of a front volute-shielding structural component

  • 摘要:
    目的 针对热控系统前蜗壳−屏蔽套结构件激光焊的环焊缝易产生表面裂纹和内部气孔等问题,从激光焊接工艺因素方面对结构件焊接质量影响进行研究,从而确定合适的工艺参数范围,提高焊接质量稳定性。
    方法 采用仿真计算和试验表征等手段,以接头横向残余应力、焊缝成形质量、焊缝熔深、内部气孔率为主要评价指标,研究了接头形式、激光功率、焊接速度、离焦量、保护气体等关键工艺因素对焊接接头成形和内部质量的影响。
    结果 结果表明,采用工艺凸台能够改善焊缝成形质量,大幅降低焊缝内部横向应力水平;焊缝熔深随着激光功率的增大而增加;结构件垂直度与激光功率呈正相关关系;焊接速度在0.3~1.0 m/min的范围内,焊缝内部气孔率随着焊接速度的增大而增加,但是总体气孔率仍然维持在较低水平;当离焦量为正且超过特定值时,焊接模式由深熔焊转变为热导焊,接头气孔率逐渐降低;采用N2作为保护气并进行尾吹供气能够提供稳定的气压环境,从而减少焊缝缺陷。
    结论 通过采取合理的激光焊接工艺措施,可以得到合适的工艺参数范围,有效地控制了焊缝接头成形及内部质量,从而保证焊缝密封性能、结构件焊后垂直度等性能,为类似产品的激光焊焊接接头设计提供参考依据。

     

    Abstract: Objective Aiming at the problems such as surface cracks and internal porosity that are prone to occur in the circumferential laser welding of the front volute-shielding structural component of the thermal control system, this study investigates the influence of laser welding prarameters on the welding quality of the structural component, in order to clarify the appropriate range of welding parameters and improve the stability of welding quality. Methods By using simulation calculations and experimental characterization, the main evaluation indicators are the transverse residual stress of the joints, formation quality of the welds, weld penetration depth and internal porosity, the study investigates the influence of key factors such as joint form, laser power, welding speed, defocus amount, and shielding gas on the formation and internal quality of the welded joints. Results The results show that the welding protrusions can improve the formation quality of the welds and significantly reduce the transverse residual stress of the welds. The weld penetration depth increases with the increase of laser power. The perpendicularity of structural components is positively correlated with laser power. The porosity inside the weld increases with the increase of welding speed within the range of 0.3 m/min to 1.0 m/min, but the overall porosity is still maintained at a low level. When the defocus amount is positive and exceeds a specific value, the welding mode changes from deep penetration welding to thermal conductivity welding, and the porosity of the joint is gradually reduced. The use of N2 as shielding gas and tail blowing can provide a stable air pressure environment, thereby reducing weld defects. Conclusion By taking reasonable laser welding technological measures, a appropriate range of welding parameters can be obtained, effectively controlling the formation and internal quality of the welded joints, thereby ensuring the sealing performance of the welded joints, the perpendicularity of the structural components after welding and other properties. This provides a reference example for the design of laser welded joints for similar products.

     

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