超薄板TA1/304异种金属连接工艺、组织及性能

Joining process, microstructure and properties of ultra-thin plate TA1/304 dissimilar metals

  • 摘要:
    目的 开发一种用于超薄板TA1/304异种金属的组合连接方法,推动超薄板异种金属连接结构的广泛应用。
    方法 根据合金元素的冶金相容性,选择铌作为金属过渡段,采用钛焊丝对TA1/Nb板进行连接,采用铝青铜焊丝对Nb/304板进行焊接,设定Nb/304板的对接间隙为1 mm,并将铝青铜焊丝指向Nb板一侧,实施熔化极气体电弧焊,制备TA1-Nb-Cu-304组合连接结构,采用金相显微镜、扫描电镜和能谱仪分析超薄板连接接头各区组织及成分分布。
    结果 结果表明,焊接过程稳定,焊缝成形良好,焊缝各区界限明显,Cu基焊缝有效隔离了Nb元素与Cr,Ni和Fe元素的接触,避免反应生成金属间化合物,TA1/Nb焊接接头抗拉强度为326 MPa,断后伸长率为18.5%,断裂在TA1母材上,304/Nb焊接接头抗拉强度为467 MPa,断后伸长率为22.1%,断裂在Nb过渡段上。
    结论 开发的异种金属组合连接新工艺能够避免金属间化合物的生成,能够实现超薄板TA1/304异种金属可靠连接。

     

    Abstract: Objective In order to promote widespread application of ultra-thin TA1/304 dissimilar metal joining structures, a novel combined joining method was developed for ultra-thin TA1/304 dissimilar metals. Methods According to metallurgical compatibility of alloy elements, niobium was selected as a metal transition section. Titanium welding wire was used to weld TA1/Nb plates. Aluminum bronze welding wire was used to weld Nb/304 plates. Butt gap between Nb/304 plates was 1 mm and aluminum bronze welding wire pointed towards Nb plate. Gas metal arc welding was used to fabricate TA1-Nb-Cu-304 combined joining structure. Microstructure and composition distribution of each zone of ultra-thin plate welded joints were analyzed by metallographic microscopy, scanning electron microscopy and energy dispersive spectroscopy. Results The results showed that welding process was stable, weld had sound appearance and boundaries of each zone of weld were obvious. Cu based weld effectively isolated Nb element from Cr, Ni, and Fe elements of 304 stainless steel, avoiding the formation of intermetallic compounds. Tensile strength and elongation of TA1/Nb butt joint was 326 MPa and 18.5%, respectively. Fracture was located on TA1 base metal. Tensile strength and elongation of 304/Nb butt joint was 467 MPa and 22.1%, respectively. Fracture was located on Nb transition section. Conclusions The developed dissimilar metal combined joining process can avoid the formation of brittle intermetallic compounds and achieve reliable joining of ultra-thin TA1/304 dissimilar metals.

     

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