显微组织对钢轨闪光焊焊接接头纵断面硬度的影响

Influence of microstructure on longitudinal section hardness of rail flash butt welded joints

  • 摘要:
    目的 旨在分析显微组织对钢轨闪光焊焊接接头纵断面硬度的影响规律。
    方法 采用光学电子显微镜(Optical electron microscope, OEM)、扫描电镜(Scanning electron microscope, SEM)及电子背散射衍射(Electron backscatter diffraction, EBSD)等技术手段,对某厂生产的欧标R260级珠光体钢轨闪光焊焊接接头不同微区硬度、显微组织、珠光体片层间距、晶粒取向及尺寸等特征参数进行表征与研究,阐明接头不同微区显微组织及晶粒特征参数对接头纵断面硬度影响规律。
    结果 结果表明,在一定的工艺条件下,采用平均值和反映测量误差正态分布特点的标准误差值来表示特定材质珠光体钢轨中珠光体片层间距更准确;晶粒尺寸的大小较珠光体片层间距对珠光体钢轨接头纵断面硬度的影响更为明显。
    结论 为钢轨成分设计及其焊接工艺的优化提供了理论依据。

     

    Abstract: Objective The aim is to analyze the influence of microstructure on the longitudinal section hardness of rail flash butt welding joints. Methods The characteristic parameters such as hardness, microstructure, pearlitic lamellar spacing, grain orientation and grain size in different micro-zones of European standard R260 grade pearlitic rail flash butt welded joints, which are characterized and studied, using the OEM, SEM and EBSD methods, and the influence of microstructure and grain characteristic parameters of different micro-zones of rail flash butt welded joints on the longitudinal section hardness of the joints are clarified. Results The results show that using the average value and the standard error value that can reflect the normal distribution characteristics of measurement errors are more accurate to represent the pearlitic lamellar spacing in specific material pearlitic rails, which is under certain process conditions. The influence of grain size on the longitudinal section hardness of the pearlitic rail flash butt welded joints is more significant than that of pearlitic lamellar spacing. Conclusion It provide theoretical basis for the composition design and welding process optimization of rails

     

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