基于BP神经网络的X80管线钢GMAW多层焊热响应曲线及特征参数预测

Thermal response curve and characteristic parameter prediction of X80 pipeline steel by GMAW multi-layer welding based on BP neural network

  • 摘要:
    目的 通过BP(Back propagation)神经网络预测X80管线钢多层焊接头的热响应曲线及特征参数,以解决采用传统试验方法获取微观组织分布难度大、周期长的问题,并为进一步微观组织预测奠定基础。
    方法 首先,构建了X80管线钢熔化极气体保护焊(Gas metal arc welding, GMAW)的有限元模型,并通过焊接试验采集的熔池和温度场信息验证了模型的可靠性;然后,利用该模型在不同焊接工艺参数下提取X80管线钢多层焊接头的热循环曲线及特征参数,以其作为BP神经网络的训练样本,构建了基于BP神经网络的热响应预测模型。
    结果 构建了可靠有效的X80管线钢GMAW多道焊有限元模型,利用该模型训练出基于BP神经网络的热响应特征参数预测模型,预测误差均在8%以内,最低误差达到了0.01%。
    结论 该研究通过有限元计算代替试验获取训练样本,构建了基于BP神经网络的热响应特征参数预测模型,预测误差控制在合理范围内,可简便高效地预测不同焊接工艺参数下的热响应曲线和特征参数,为后续的X80管线钢焊接接头微观组织预测提供数据支撑,具有重要的工程应用价值。

     

    Abstract: Objective Through BP (Back Propagation) neural network, thermal response curve and characteristic parameters of X80 pipeline steel multi-layer welded joints was predicted to solve the problem of difficulty and long cycle in obtaining microstructure distribution by traditional experimental methods, and to lay the foundation for further microstructure prediction. Methods Firstly, a finite element model of gas metal arc welding (GMAW) for X80 pipeline steel was constructed, and the reliability of the model was verified through the collected molten pool and temperature field information from welding experiments. Then, the thermal cycle curve and characteristic parameters of X80 pipeline steel multi-layer welded joints were extracted under different welding parameters with this model, and it was used as training samples for BP neural network to construct a thermal response prediction model based on BP neural network. Results A reliable and effective finite element model for GMAW multi-layer welding of X80 pipeline steel was constructed, and a thermal response characteristic parameter prediction model based on BP neural network was trained with this model. The prediction errors were all within 8%, and the lowest error reached 0.01%. Conclusion In this study, finite element calculations were used instead of experiments to obtain training samples, and a thermal response characteristic parameters prediction model based on BP neural network was constructed. The prediction error was controlled within a reasonable range, which could easily and efficiently predict the thermal response curve and characteristic parameters under different welding parameters. This provided data support for the subsequent prediction of the microstructure of X80 pipeline steel welded joints and had important engineering application value.

     

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