银钎剂残留对邦迪管腐蚀行为的影响

Influence of silver flux residue on corrosion behavior of Bundy tube

  • 摘要:
    目的 旨在研究银钎剂残留对邦迪管腐蚀行为的影响。
    方法 采用XRD、体视显微镜、扫描电子显微镜等手段系统地研究分析了308S银钎剂残留对邦迪管焊前和焊后腐蚀行为的影响。
    结果 研究结果表明,以KBF4,B2O3主要成分的308S钎剂溶液呈酸性,表面的镀Zn层与溶液中的H+,HF,F等发生反应,生成可溶性复合酸盐,速率随着时间的延长而降低。在盐雾腐蚀箱中,由于存在更多的H+,F+,Cl等活性离子,邦迪管中的Zn,Fe元素与钎料中Ag,Cu等元素存在电势差,表面镀Zn层可与其他金属形成原电池,将表面的Zn单质溶解后,伴生蓬松棉花状ZnO,ZnF2等物质,活性离子沿裂缝进入内部并加剧内部腐蚀。镀Zn层被腐蚀完毕后,内部Fe与O结合形成FeO,Fe2O3等氧化物,同时又与NaCl发生反应,形成FeCl3等物质,加速腐蚀,整体腐蚀接头呈现铁红色。
    结论 钎焊作业后,残留钎剂腐蚀性较强,对于制冷、压力容器管路等的密封性及寿命有不良影响。因此,为提高焊接接头的服役寿命,应在焊接中尽量减少钎剂用量,并在焊后进行细致清洗打磨,并采取防锈防腐蚀处理。

     

    Abstract: Objective The purpose was to study influence of silver flux residue on corrosion behavior of Bundy tube. Methods By means of XRD, stereo-microscope and scanning electron microscope, influence of 308S silver flux residue on corrosion behavior of Bundy tube before and after welding was systematically studied and analyzed. Results The results showed that solution of 308S flux with main components of KBF4 and B2O3 was acidic, Zn plating layer on the surface reacted with H+, HF and F in the solution to form soluble complex salts, and the rate decreased with the extension of time. In the salt spray corrosion box, due to more H+, F+, Cl and other active ions, there was an electric potential difference between Zn and Fe elements in Bundy tube and Ag and Cu elements in brazing filler metal, and plating Zn layer on the surface could form a galvanic cell with other metals. Zn substance on the surface was dissolved, it was accompanied by puffy cotton-like ZnO, ZnF2 and other substances. Then, active ions entered the interior along the cracks and aggravated internal corrosion. After Zn plating layer was corroded, the internal Fe and O combined to form FeO, Fe2O3 and other oxides, while it reacted with NaCl to form FeCl3 and other substances to accelerate corrosion, and the overall corrosion joint showed iron red. Conclusion After brazing operation, flux residue was highly corrosive, which had an adverse effect on sealing and life of refrigeration and pressure vessel pipelines. Therefore, in order to improve service life of brazed joints, amount of flux should be reduced as much as possible in brazing, it was carefully cleaned and polished after brazing and anti-rust and anti-corrosion treatment should be taken.

     

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