基于XRD残余应力测量的航天用镍基高温合金GTAW接头疲劳损伤行为

Fatigue damage behavior of GTAW joints for aerospace nickel-based superalloys based on XRD residual stress measurement

  • 摘要:
    目的 随着航天技术的不断发展,确保航天发动机在试车后仍能胜任后续航天器发射任务至关重要。该研究旨在提出一种基于X射线衍射的疲劳寿命预测方法,以有效评估航天发动机的可靠性。
    方法 采用金相显微镜观察、能谱分析、电子背散射观察分析及疲劳−X射线残余应力原位测量试验,深入研究了航天用镍基高温合金GH4169钨极氩弧焊(Gas tungsten arc welding, GTAW)焊接接头的室温高频低周疲劳损伤行为,以及低周疲劳寿命与不同方向、不同区域残余应力之间的关系。
    结果 结果表明,在塑性应变幅下,疲劳断裂位置位于熔合线附近热影响区一侧。同时,随着疲劳寿命的增加,焊接接头的横向和纵向残余应力均呈降低趋势。进一步研究发现,焊缝中心位置的纵向残余应力随着焊件疲劳寿命的增加,降低趋势最为明显。
    结论 焊缝中心位置的纵向残余应力与焊件疲劳寿命存在强关联性,“零向趋势”现象最明显,当其纵向残余应力值降低为0时,焊件发生疲劳断裂。总结了测量过程中的注意事项,为工程应用中准确预测焊缝疲劳寿命提供指导。

     

    Abstract: Objective With the continuous development of aerospace technology, it is very important to ensure that the space engine can still be competent for the subsequent spacecraft launch mission after the test run. The present study proposes a fatigue life prediction method based on X-ray diffraction to effectively assess reliability of space engine. Methods Optical microscope (OM), energy spectrum analysis (EDS), electron backscattered diffraction (EBSD) and in-situ fatigue X-ray residual stress measurement are used to investigate high frequency and low cycle fatigue damage behavior at room temperature, as well as the correlation between low cycle fatigue life and residual stress in different directions and regions of gas tungsten arc welding (GTAW) welded joints of nickel-based superalloy GH4169. Results The results demonstrate that fatigue fracture occurs in the heat-affected zone adjacent to fusion line under the plastic strain amplitude. As the fatigue life increases, both transverse and longitudinal residual stresses of welded joints decrease. It is found that longitudinal residual stress at the center of weld decreases most obviously with the increase of fatigue life of weldment. Conclusion A significant correlation is observed between longitudinal residual stress at the center of weld and fatigue life of weldment, with a pronounced “zero-direction trend” phenomenon. Fatigue fracture takes place when longitudinal residual stress reaches 0. The key considerations in the measurement process are summarized to provide guidance for precise prediction of fatigue life of weld in engineering applications.

     

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