环境因素对深水导管架大厚板高强钢FCAW焊缝横向裂纹的影响

Influence of environmental factors on transverse crack in FCAW weld of high strength steel thick plates for deep-water jacket

  • 摘要:
    目的 深水导管架大厚板高强钢焊接时常出现横向裂纹,旨在分析施焊环境因素对大厚板高强钢焊接横向裂纹的影响规律。
    方法 采用G-BOP试验测试了典型温度和湿度组合工况下横向裂纹的敏感性,分析了扩散氢含量、焊缝微观组织和拘束应力对裂纹萌生/扩展行为的影响。
    结果 在温度10 ℃、湿度90%(低温高湿)环境下,焊缝扩散氢含量高达9.9 mL/100 g,开裂率高达66.7%,横向裂纹敏感性最高;在温度38 ℃、湿度90%(高温高湿)环境下,尽管扩散氢含量高达9.5 mL/100 g,但是开裂率为0%,未产生横向裂纹。
    结论 低温高湿环境的焊缝金属组织中先共析铁素体更发达且存在沿晶界生长的侧板条铁素体,更容易诱发横向裂纹的萌生和扩展。横向裂纹倾向于在先共析铁素体、针状铁素体及大颗粒的夹杂物处萌生,裂纹易在先共析铁素体中扩展,针状铁素体对裂纹扩展有一定的阻碍作用。在低温高湿环境下,接头拘束应力大,扩散氢更容易聚集并造成氢损伤,促进裂纹的萌生和扩展;而在高温高湿环境下,接头拘束应力水平降低,扩散氢缺乏聚集的驱动力,不易引起横向裂纹。

     

    Abstract: Objective Transverse cracks often occurred in the welding of high strength steel thick plates for deep-water jacket. The aim was to analyze influence of welding environmental factors on transverse cracks in the welding of high-strength steel thick plates. Methods G-BOP test was used to test sensitivity of transverse cracks under typical temperature and humidity combination conditions. Effects of diffusion hydrogen content, microstructure of weld and restraint stress on crack initiation and propagation behavior were analyzed. Results The results showed that in the environment with temperature of 10 ℃ and humidity of 90% (low temperature and high humidity), content of diffusible hydrogen in welds reached 9.9 mL/100 g, with a cracking rate of 66.7% and the highest sensitivity to transverse cracks. In the environment with temperature of 38 ℃ and a humidity of 90% (high temperature and humidity), although content of diffusible hydrogen was as high as 9.5 mL/100 g, cracking rate was 0% and no transverse cracks were generated. Conclusion In the microstructure of weld metal at low temperature and high humidity, proeutectoid ferrite (PF) was more developed and there was side plate ferrite (SPF) growing along the grain boundary, which was more likely to induce the initiation and propagation of transverse cracks. Transverse cracks tended to initiate at the boundary of PF and acicular ferrite (AF), as well as large inclusions. Cracks were prone to propagate in PF, and AF had a certain inhibitory effect on crack propagation. In low temperature and high humidity environment, restraint stress of welded joints was higher, and diffusible hydrogen was more likely to accumulate and cause hydrogen damage, promoting the initiation and propagation of cracks. Conversely, restraint stress of welded joints decreased in high temperature and humidity environment, thus diffusible hydrogen lacked driving force for aggregation, making it less likely to cause transverse cracks.

     

/

返回文章
返回