强度匹配状态对高钢级管道环焊接头根部应变集中及应变时效脆化的影响

Influence of strength matching state on local strain concentration and strain aging embrittlement of girth welded joints of high-strength steel pipelines

  • 摘要:
    目的 长输管道环焊接头的实际强度匹配情况复杂多变,不同强度匹配状态接头受载时的根部应变集中行为及后续应变时效导致的性能恶化对其服役安全性有重要影响。
    方法 文中以低强、等强、高强匹配环焊接头为对象,利用数字图像相关技术(DIC)定量表征了其在全壁厚拉伸过程中根部的应变集中情况;利用ABAQUS模拟分析了根焊及填充/盖面焊不同强度匹配系数对环焊接头根部应变集中行为的影响规律;并进一步研究了应变时效对环焊接头根部微区韧性的影响。
    结果 试验结果表明,当远端母材应变为0.5%时,除高强匹配外,低强、等强匹配环焊接头的根焊部位在拉伸过程中均会产生局部应变集中,应变程度最高可达7.55%和4.67%;模拟结果表明,低匹配系数接头的根部应变集中最高可达7.56%,随匹配系数升高根部应变集中程度降低。应变时效后,低强及等强匹配环焊接头的根部微区韧性显著下降,降幅达42.6%~52.1%,而高强匹配环焊接头根部韧性的降幅较小。
    结论 高钢级管道环焊缝采用整体高强匹配设计,根焊位置也应采用等强或高强匹配,能够有效提高环焊接头的抗应变能力,从而提高管道的服役安全性。

     

    Abstract: Objective The actual strength matching state of girth welded joints in long-distance pipeline is complex and variable, and local strain concentration behavior of welded joints with different strength matching states during loading and performance deterioration caused by subsequent strain aging has an important impact on its service safety. Methods In this paper, strain concentration of under-matched, even-matched and over-matched girth welded joints during full wall thickness tensile test is quantitatively characterized by digital image correlation technology (DIC). Influence of different strength matching coefficients of root welding, filling and covering welding on local strain concentration behavior of girth welded joints is analyzed by ABAQUS. Moreover, effect of strain aging on toughness of root micro-zone in girth welded joints is further analyzed. Results The experiment results show that when remote strain of pipe body is 0.5%, except over-matched welded joints, root welded zone of girth welded joints show notable local strain concentration during the tensile process for under-matched state and even-matched state, and root strain concentration can reach 7.55% and 4.67%. The simulation results show that root strain concentration of under-matched joints reach 7.56%, and root strain concentration decreases with the increase of matching coefficient. After strain aging, toughness of root micro-zone of under-matched and even-matched girth welded joints decreases significantly, with a decrease of 42.6%~52.1%, while toughness reduction of over-matched girth welded joints is very little. Conclusion Girth weld of high-strength steel pipelines adopts an overall over-matching design, and root welding position should also adopt even-matching or over-matching, which effectively enhances strain resistance of girth welded joints, thereby improving service safety of pipelines.

     

/

返回文章
返回