Al-Cu-Mg-Ag耐热合金的CMT电弧熔积特性

CMT arc-depositing characteristics of Al-Cu-Mg-Ag heat-resistant alloys

  • 摘要:
    目的 针对Al-Cu-Mg-Ag耐热合金电弧增材制造的迫切需求,采用冷金属过渡(Cold metal transfer, CMT)技术为基础的电弧熔积工艺对Al-Cu-Mg-Ag合金进行了多工艺模式下的单层熔积,并与常用2319合金的熔积效果进行全面对比,反映该种耐热合金的电弧熔积特性。
    方法 通过高速摄像图像与实时电弧信号对熔积过程的电弧气氛、熔滴过渡特征与熔池流动特性进行深入分析。
    结果 研究结果表明,CMT + P工艺模式下的沉积层宽度与高度均匀一致,层间结合性更好,此模式为最佳的沉积工艺模式。Ag元素的加入使Al-Cu-Mg-Ag合金在电弧熔积过程中形成的熔池具有更为良好的流动性和铺展性,熔积过程熔池的回流更为充分,这导致了成形沉积层更光滑的表面。而Ag,Mg元素使Al-Cu-Mg-Ag合金具有的特别物理属性(更优异的电导性),极大地改善了电弧的稳定性,使熔滴过渡过程更为稳定柔顺。
    结论 经验证,Al-Cu-Mg-Ag合金可在CMT技术下实现良好的直壁构件增材制造成形。

     

    Abstract: Objective In response to the urgent need for wire arc additive manufacturing of Al-Cu-Mg-Ag heat-resistant alloy, arc-depositing process based on cold metal transfer (CMT) technology is used to deposit Al-Cu-Mg-Ag alloy in a single layer with multiple process modes. Moreover, its depositing effect is comprehensively compared with that of the commonly used 2319 alloy to reflect arc-depositing characteristics of the heat-resistant alloy. Methods Arc atmosphere, transition characteristics of molten droplets and flow characteristics of molten pool during the depositing process are thoroughly analyzed by high-speed camera images and real-time arc signals. Results The results showed that under CMT + P process mode, width and height of the deposited layers are uniform, and interlayer bonding is better, the mode is the best depositing process mode. Addition of Ag element makes molten pool of Al-Cu-Mg-Ag alloy have better fluidity and spreading during the arc-depositing process, and reflux of molten pool is more adequate during the depositing process, which results in the smooth surface of the formed deposited layer. Ag and Mg elements make Al-Cu-Mg-Ag alloy have special physical property (better conductivity), which greatly improves stability of arc, resulting in a more stable and smoother transition of molten droplets. Conclusion It has been proven that Al-Cu-Mg-Ag alloy can achieve good formation of straight-walled component with wire arc additive manufacturing under CMT technology.

     

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