钛合金表面脉冲电弧熔覆TiN组织与性能研究

Microstructure and properties of TiN layer on Ti6Al4V prepared by nitrogen pulsed-arc

  • 摘要: 以氮气作为保护气体和反应气体,利用脉冲电弧在Ti6Al4V钛合金表面制备TiN陶瓷涂层,借助SEM,XRD等分析手段研究TiN熔覆层的微观组织和物相组成,给出脉冲电流模式电弧制备TiN熔覆层特点。结果表明,相对于直流电弧而言,在相同焊接热输入下,脉冲氮气电弧能够有效地提高TiN熔覆层厚度和宽度,原因是脉冲电流提高了N离子浓度,有利于TiN熔覆层形成。TiN熔覆层具有明显的(200)择优取向,脉冲模式下TiN衍射强度增加。脉冲模式下TiN熔覆层的显微硬度高于直流模式,脉冲电流200 A时,TiN显微硬度达到2 600 HV,是Ti6Al4V合金的7.4倍。

     

    Abstract: By using nitrogen as the protective gas and reactant gas, pulsed nitrogen arc cladding technology was used to realize the synthesis of TiN layer on Ti6Al4V to improve surface characteristics. The microstructure and phase composition of TiN layer were investigated by metallurgical microscopy and X-ray diffraction (XRD).The influence of the technological parameter on the properties of the TiN layer with pulsed arc mode were studied. The results show that compared with DC arc, the pulsed nitrogen arc technology improves the thickness and width of TiN layer. Due to the high concentration of the nitrogen ion, the thickness and microhardness of TiN layer by pulsed arc are much more than that by DC arc at the same welding heat input. TiN layer has the obvious (200) orientation. The diffraction peak of TiN is increased at pulsed arc mode. The microhardness of TiN layer is 2 600 HV at AC 200 A. The microhardness is about 7.4 times of the Ti6Al4V alloy.

     

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