单面钎涂刀具自锐性和使用寿命的研究

Self-sharpening and service life of tool with a single-side brazed coating

  • 摘要: 针对刀具如农用碎草刀、灭茬刀、豆浆机刀片和谷粒粉碎刀等在使用过程中会逐渐钝化、不能自锐的难题,在65Mn表面钎涂Ni基和WC的混合粉末制作刀刃单面涂层的刀具,通过不同的热处理方法改变基体组织,调节刀刃两侧的耐磨性差,研究单面涂层刀具的自锐性。测量砂砾磨损测试(100 h)后刃部曲率,分别为500 μm,120 μm,147 μm。结合磨损量分析400 ℃回火处理的刀具在耐磨性、自锐性和使用寿命三个方面的综合性能优越,提高刀具的使用寿命。

     

    Abstract: Tools such as agricultural grass cutter, stubble blade, soymilk blade and grain crushing knife would get passivated gradually during using and could not self-sharpen. In order to resolve these problems, the mixed Ni-based alloy and WC powder was brazed on the 65Mn steel surface to make the single-sided coating of tool. To ensure that the single-sided coating tool can self-sharpen, different heat treatments were used to change the matrix microstructure and regulate the both sides wear resistance of the tool. After 100-hours-grinding tests, the edge curvatures of the samples treated by normalization, quenching and tempering are 500 μm, 120 μm, 147 μm, respectively. The tool after 400 ℃ tempering has excellent wear resistance, self-sharpening, so it can significantly improve the service life of the tool.

     

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