晶体管式精密电阻点焊电源的设计

Design of transistor-style precise resistance spot-welding power supply

  • 摘要: 为满足微型零件焊接对焊接能量精密性、快速性和稳定性的要求,设计了一种高频晶体管式电阻点焊电源。电源包含半桥逆变恒流充电部分和高频斩波输出部分,逆变频率为100 kHz,通过脉冲宽度调制(Pulse Width Modulation, PWM)和增量式比例积分微分(Proportion Integration Differentiation, PID)控制技术,实现了电容组恒流快速充电;斩波频率为100 kHz,大大提高了焊接输出能量调节响应速度和控制精度。试验结果表明,电容组最大充电电流为100 A,充电电压为30 V,充电时间小于100 ms;电源具有恒电流、恒电压和恒功率输出模式,焊接电流上升速度达到50 A/μs,放电脉冲可在1 ms内实现稳定输出,实际焊接效果良好,在精密焊接中具有明显优势。

     

    Abstract: In order to meet the requirements of micro-parts for precision,rapidity and stability of welding energy,a high frequency transistorstyle resistance spot welding power supply was designed. The power supply includes a half-bridge inverter constant current charging part and a high-frequency chopping output part. The inverter frequency is 100 k Hz,the PWM and the incremental PID control technology was used to achieve constant current charging for capacitor group rapidly. The chopping frequency is 100 k Hz,so the control accuracy and response speed of welding output energy was greatly improved. The experimental results show that the maximum charging current of the capacitor group is 100 A,the charging voltage is 30 V and the charging time is less than 100 ms. The power supply has a constant current,constant voltage and constant power output mode. The rising speed of welding current reaches up to 10 A/μs and the output discharging pulse can be stable within 1 ms,the actual welding effect is good,and there are obvious advantages in precision welding.

     

/

返回文章
返回