竖直方向低稀释率射流堆焊方法研究

Research on vertical surfacing welding with low dilution spray transfer

  • 摘要: 通过改造传统的MIG焊接系统,使电弧在钨极与焊丝间稳定燃烧,建立竖直方向堆焊系统。通过改变堆焊工艺参数,分析了焊接电流、焊接速度、钨极到工件表面距离对焊缝成形的影响。对堆焊层的显微组织、显微硬度、拉伸及冲击性能进行分析。结果表明,与传统立焊相比,焊缝成形美观,无宏观缺陷,飞溅小,焊接效率高;堆焊层显微组织主要有先共析铁素体、侧板条铁素体及针状铁素体;堆焊层硬度高于基体,且其拉伸、冲击性能符合标准要求。

     

    Abstract: A metal inert gas( MIG) welding system was rearranged,for vertical surfacing welding,in which the arc was stably burned between a tungsten electrode and a welding wire. Influences of welding current,welding speed and the distance between the tungsten electrode and the workpiece on weld formation were analyzed. The microstructures,microhardness,tensile and impact properties of the overlaid coating were analyzed. The results showed that,compared with the traditional vertical welding,the weld seam has advantages such as good appearance,no macro defects,small spatter and high welding efficiency. Microstructures of the overlaid coating mainly consists of pro-eutectoid ferrite,side strip ferrite and acicular ferrite. Hardness of the overlaid coating is higher than that of the base metal. The tensile and impact properties meet the standard requirements.

     

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