双丝三电弧铝合金熔丝电弧行为

Arc behavior of aluminum alloy fusion of tri-arc double wires

  • 摘要: 为了实现双丝三电弧铝合金熔丝制造的高效化,通过使用高速摄像来拍摄电弧及熔滴过渡,分析电弧受力,找出对电弧及熔滴过渡的影响因素。结果表明,第三电弧M弧电流值Im增大时,它的电弧形态明显呈向下弯曲,并对熔滴的过渡有促进的作用, 过渡形式是短路和射流过渡的混合过渡;并找出飞溅产生的主要原因是电流方向改变时,处于熔丝端部的熔滴没来得及落入熔池而受水平的电磁力被横向吹出所导致;Im在30~38 A时,飞溅最少,熔丝过程稳定。

     

    Abstract: In order to obtain the optimal parameters for aluminum alloy fusion of Tri-arc double wires and achieve high efficiency arc fusion,the behaviors of the arcs and metal transfer were recorded by high-speed video camera,then the forces of the arcs were analyzed,and the influence factors on the arcs and metal transfer were found out. The results show that,when the current value Im of the third arc M increases,the M arc shape bends downward obviously and promotes the metal transfer,the transition form is mixed transfer and short jet transfer. The main cause of spatter is that when the current switches,the droplets at the end of the wire do not fall into the pool,at the same time the electromagnetic force blows out the droplet transversely. Im is set from 30 A to 38 A,the spatter is the least and the wire fuses stably.

     

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