钢制安全壳熔化极气体保护自动焊接工艺研究

Automatic GMAW process of steel containment vessel

  • 摘要: 低合金高强度钢SA738Gr.B首次应用于第三代核电AP1000钢制安全壳中,采用ER90S-G专用焊丝对SA738Gr.B钢板自动焊焊接工艺进行了研究,并进行了产品模拟试验。试验结果表明,热输入在12~29 kJ/cm范围内焊接接头的冲击性能均满足安全壳的技术要求,并在该热输入范围内进行了1G, 2G, 3G焊接位置的自动焊焊接工艺评定,各力学性能均满足技术要求。在最优工艺前提下,通过组对间隙、错边量以及焊缝收缩量的试验找出最优自动焊焊接工艺参数并应用到产品模拟件中,各力学性能也均满足技术要求。

     

    Abstract: High strength low alloy steel SA738GR. B was applied to steel containment vessel in the third generation of nuclear power AP1000 for the first time,and automatic welding process was tested by special welding wire ER90S-G for SA738GR. B steel plate,then the product simulation experiments were carried out. The results show that the impact properties of the welded joint can satisfy the technology requirements of the containment vessel within the range of heat input 12 ~ 29 kJ/cm. In the above heat input range,automatic welding procedure qualification were tested on 1G/2G/3G welding position as well as the various mechanical properties can satisfy the requirements of technology. In addition,under the precondition of the optimal process,the optimal parameters of automatic welding process were determined and applied to the simulation product and the various mechanical properties can satisfy the requirements of technology.

     

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