表面粗糙度对残余应力测量结果的影响

Effect of surface roughness on the results of residual stress measurement

  • 摘要: 压痕应变法是一种测量深度约为0.1mm的表面残余应力测量方法。研究表面粗糙度对残余应力测量结果的影响。结果表明:在先贴片后加载的试验①,②组中,粗糙度为0.55μm的Rx(x方向残余应力)比粗糙度为0.75μm的Rx减小约14MPa;在先加载后贴片的试验③,④组中,粗糙度为0.55μm的Rx比粗糙度为0.75μm的Rx减小约44MPa。与①,②组试验结果相比,③,④组中表面粗糙度对压痕应变法测量结果的影响更为显著,表面粗糙度对残余应力测量结果的“削减作用”增强。在工程应用中,大部分构件处于不同的应力状态,因此,表面粗糙度对残余应力测量结果的影响不可忽视。在2219-T87母材试板上,置信度为0.95时,残余应力的置信区间为[-122.515,-113.884 9]MPa。

     

    Abstract: Spherical indentation strain-gauge method is one of methods to measure the surfaced residual stress with measurement depth of 0.1 mm.The impact of surface roughness on residual stress results was discussed.The results have shown that,in tests(1)and(2),Rx is dropped by 14 MPa approximately with the surface roughness being decreased from 0.75μm to 0.55μm.While in tests(3) and(4),Rx decreases about 44 MPa with the surface roughness being decreased from 0.75μm to 0.55μm.Compared to tests(1) and(2),the effect of the surface roughness on residual stress results is more significant in tests(3) and(4),and the reduction effect of surface roughness on residual stress measurement is enhanced.In engineering application,most components are already in different stress states.Therefore,the influence of surface roughness on residual stress measurement can not be ignored.Residual stress of a 2219-T87 Al alloy plate was measured.With the confidence level of 0.95,the confidence interval is-122.515,-113.884 9MPa.

     

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