回火焊道技术在含缺陷或损伤部件修复中的应用

Application of TBW technique to welding repairing of defect or damage components

  • 摘要: 采用回火焊道(TBW)技术,对含缺陷和损伤的电站锅炉汽包、除氧器进行了焊接修复。修复后检测表明,TBW修复接头金相组织与焊后热处理(PWHT)修复接头无显著差异,缺陷在修复过程中未扩展,但TBW修复接头的残余应力显著高于PWHT修复接头。分析修复结果认为,TBW技术可应用于含缺陷或损伤部件的焊接修复。应用的技术要点,其一是采用相应的控制措施避免缺陷或损伤在修复过程中发展,如在操作可达时消除焊接热和焊接应力影响区域内的缺陷或损伤,降低焊接残余应力等;其二是根据坡口形状和尺寸合理布置焊层道,以保证接头的回火效果。

     

    Abstract: Welding repairing to one boiler drum and one deaerator with defects and damages were carried out by Temper Bead Welding( TBW) technique. Examination results of the repaired components showed that there was no remarkable difference of microstructure between TBW joint and Postweld Heat Treatment( PWHT) joint. Although defects in the components have not been extended during repairing,the residual stress in TBW joint generated conspicuous is higher than that in PWHT joint. Based on the above repaired results,it was confirmed that TBW technique can be applied to welding repairing of defect or damage components. One technical key of its application was to avoid defect or damage extension during repairing by the corresponding control measures,for example,by eliminating defects or damages within the areas affected by welding heat or welding stress under operability,and reducing the weld residual stress and so on. Another technical key of its application was to arrange weld layer and bead according to groove shape and size to ensure the effect of the tempering of the joint.

     

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