B10铜镍环焊接热影响区失效分析

Failure analysis of heat affected zone in welding of 90/10 copper-nickel ring

  • 摘要: 采用金相显微镜、电子探针显微分析及电化学试验等方法,研究了某船舶管路中B10铜镍环腐蚀失效的原因。结果表明,焊缝和热影响区成分存在较大差异,导致其电极电位差很大,在海水作用下,热影响区与焊缝相邻区域发生电偶腐蚀,电极电位低的热影响区被腐蚀减薄;热影响区晶粒由于受到焊接热循环作用而发生再结晶,晶粒尺寸长大明显,该区域粗大晶粒组织的晶界成为腐蚀的优先通道,造成整个晶粒的脱落,加速了腐蚀过程;热影响区存在典型的晶间腐蚀形貌。该B10铜镍环腐蚀失效过程是电偶腐蚀和晶间腐蚀综合作用的结果。

     

    Abstract: The corrosion failure of 90/10 copper-nickel ring in a ship’s pipeline was investigated using metallographic observation,electron probe and electrochemical tests. The results showed that there was a large difference in the composition of the weld and the heat affected zone,which results in a large difference in electrode potential. Under the action of seawater,the galvanic corrosion occurred in the adjacent zones of the heat affected zone and the weld,and the heat affected zone with low electrode potential was eroded and thinned. The grains in the heat affected zone were recrystallized due to the welding heat cycle,and the grain grown significantly. The grain boundary of the coarse-grained microstructure becomes the preferential channel of corrosion,which results in the shedding of the entire grain and accelerates the corrosion process.There was typical intergranular corrosion morphology in the heat affected zone. Therefore,the failure of 90/100 copper-nickel ring results from a combination of intergranular corrosion and galvanic corrosion.

     

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