E2507N高氮奥氏体不锈钢药芯焊丝焊接工艺性

Welding process analysis of E2507N high nitrogen austenitic stainless steel flux cored wire

  • 摘要: E2507N药芯焊丝是基于成分匹配原则针对含氮量0.65%~0.7%的奥氏体不锈钢焊接开发的特种焊丝,为保证该焊丝的应用效果,需要对其焊接工艺性进行分析。为此,分析了该特种焊丝的电弧稳定性、熔滴过渡和烟尘排放率。引入熔滴短路周期变异系数ε(Tc)作为反映焊接过程稳定性的指标,通过对试验结果的分析,发现当焊接参数为21 V/190 A时,E2507N焊丝焊接过程最为稳定。试验结果还表明,即使在纯CO2保护下,E2507N高氮不锈钢药芯焊丝熔滴过渡频率仍然较高,达到120 滴/秒,飞溅较少;烟尘排放率为621 mg/min,烟尘发尘率较小,对环境影响较小,属于环境友好型焊接材料。

     

    Abstract: E2507 flux-cored wire is a special welding wire that developed for high nitrogen stainless steel containing the nitrogen of 0.65% ~ 0.7% based on the composition matching principle. In order to evaluate the application effect,it is necessary to analyze the welding process performance. In this paper,the arc stability,droplet transfer and soot incidence of the special wire were analyzed. The variation coefficientε( Tc)of the droplet short circuiting was introduced as an index to reflect the stability of the welding process. Through the analysis of the test results,it was found that the welding process of the E2507N welding wire was the most stable at the welding parameters of 21V/190A. The experimental results show that even with the shielding gas of pure CO2 gas,the E2507N high-nitrogen steel stainless steel flux-cored wire has a high frequency of droplet transfer,reaching 120 N/s with less spatter; the incidence of soot is 621 mg/min,and the dust emission rate is higher. So it can be stated that this welding wire is an environmentally friendly welding wire.

     

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