P掺杂对镍基合金-WC复合涂层组织及性能的影响

Effects of doped P on microstructures and properties of nickel base alloy-WC composite coatings

  • 摘要: 采用火焰钎涂法在钢基体表面制备了不同P掺杂的镍基合金-WC复合涂层。采用SEM,EDS,洛氏硬度及磨损试验等分析测试手段研究了P掺杂对涂层组织与性能的影响,探讨了涂层中裂纹、气孔和夹杂的形成机制。结果表明,涂层中硬质相WC颗粒与镍基体润湿性良好;P掺杂明显加速WC颗粒与镍基体的相互扩散,使WC颗粒边缘脆化,导致涂层中产生大量裂纹;P又极易氧化,使涂层中产生大量气孔和夹杂。当P掺杂从0增加到10%时,涂层硬度由52 HRC下降到30 HRC,同时涂层磨损量急剧增加。因此,P掺杂可增加镍基合金-WC复合涂层中裂纹、气孔和夹杂的形成机率,同时降低涂层的硬度和耐磨性能。

     

    Abstract: Nickel based alloy-WC composite coating with different doped P were prepared on the steel by means of flame brazing. Effects of doped P on microstructure and properties of nickel based alloy-WC composite coating were studied by means of SEM,EDS,Wear test and Rockwell hardness test. The formation mechanism of cracks,slag and gas cavity were explored. The results show that,the hard-phase WC and nickel matrix had good wettability,P doped could obviously accelerate the inter-diffusion between WC and Nickel matrix,resulting in WC embrittlement and crack that forms in the coating,and P was easily oxidized,resulting in porosity and slag that forms in the coating.Crack,slag and gas cavity can reduce the microhardness of coating from 52 HRC to 30 HRC and the wear amount of the coating is increased sharply when P doped is increased from less than 0% to more than 10%. Therefore,doped p can increase the formation of crack,slag and gas cavity in the coating,and consequently reduce the hardness and wear-resistance of the coating.

     

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