波纹板组件焊点结构优化及疲劳仿真

Optimization of welding spot structure and fatigue simulation of corrugated plate component

  • 摘要: 针对空预器波纹板组件(简称波纹板)焊点的数量及排数对波纹板静强度和疲劳强度的影响进行了仿真研究并以此优化波纹板焊点的结构参数。首先,针对不同焊点数量及排数连接方式下,在Workbench中对波纹板进行静强度模拟仿真。然后对仿真结果进行分析与处理,结果表明:采用3排焊接,焊点左右边距10 mm,上下边距2 mm,水平间距54.4 mm时,波纹板等效应力最小,为43.12 MPa。在此基础上,波纹板疲劳寿命模拟仿真结果为2.84×106次,满足实际工况对其疲劳强度的要求。这为后续进行与波纹板疲劳性能有关的试验研究奠定了一定的理论基础。

     

    Abstract: The effects of the number and rows of welding spots on static strength and fatigue strength of the corrugated plate were studied and the structural parameters of the corrugated plate welding spot were optimized. Firstly,the static strength simulation of corrugated plate was carried out with the Workbench at different welding spot number and rows connection modes. Then,the simulation results were analyzed and processed. The results showed that the minimum equivalent stress of the corrugated plate is 43. 12 MPa at using 3-row welding,with left and right edge distance of the welding spot 10 mm,top and bottom distance 2 mm,and horizontal distance 54. 4 mm,respectively. The simulation results of fatigue life of corrugated plate is 2.84E6 times,which meets the requirement of fatigue strength under the actual working conditions.The studies will lay a theoretical foundation for the experimental study on the fatigue performance of corrugated plate.

     

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