不锈钢共熔池双带极埋弧堆焊工艺及组织研究

Process and microstructures of twin-strip submerge arc bead welding of stainless steel

  • 摘要: 针对核电重容重机、石油化工领域对高效堆焊技术的迫切需求,在开发共熔池双带极埋弧堆焊机头的基础上,研究了309不锈钢焊带双带极堆焊工艺及堆积层组织结构。结果表明:送带速度、焊接速度和焊接电压均会影响堆焊层宽度和高度,其中送带速度的增加有利于堆焊宽度和高度的增加;而焊接速度越大则堆焊宽度和高度越小;为了使堆焊过程稳定,焊接电压宜设定为36 V左右;该方法获得的堆焊焊缝的稀释率小于10%,具有焊接效率高、稀释率低的优点;堆焊层与基体熔合状况较好,没有发现微裂纹,显微组织为铁素体和奥氏体。

     

    Abstract: According to the demand of high efficient bead welding technology for the manufacturing of heavy vessel in nuclear power and petrochemical industry,the process and microstructures of twin-strip submerge arc bead welding were researched based on the development of submerged arc welding head with one molten pool. The results show that,strip feeding rate,welding speed and are voltage can affect the weld width and height. The weld width and height increase as strip feeding rate being increased,while they decrease with the welding speed being increased. In general,the rate of dilution with twin-strip bead welding is lower than 10%,and it has the advantages of high efficiency and low dilution. The deposited layer is well fused with the matrix,and no defect was found. The microstructure consists of ferrite and austenite.

     

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