预涂水玻璃对水下湿法焊接过程影响规律及其机理

Influence of pre-coated water glass on underwater wet welding process and its mechanism

  • 摘要: 水下湿法焊接时受到水体的压缩和急冷等多重作用,其焊接工艺窗口狭窄,电弧稳定性差,操作要求苛刻。提高其电弧稳定性和焊接接头质量是水下湿法焊接研究和应用的热点、难点之一。水玻璃由于含有丰富的钾、钠等低电离元素,是一种重要的焊接电弧稳定剂和表面活性物质。结果表明,在水下湿法焊接中,预先在工件焊接坡口内涂覆水玻璃,可以在水下电弧附近产生高离子密度和低电离电势的区域,使焊接电弧更加稳定,水下焊接的工艺窗口扩大。

     

    Abstract: Due to the multiple effect of compression of water body and quenching,underwater wet welding has some characteristics such as narrow welding process window,poor arc stability and harsh operation.Improving the arc stability and welded joint quality for underwater wet welding is the one of the research hotspots and difficulties.Water glass is rich in potassium,sodium and other low ionization elements,which is an important welding arc stabilizer and surface active substances.The results indicate that pre-coated water glass in the welding groove of workpiece during the underwater wet welding process can generate high ion density and low ionization potential region in the vicinity of the underwater arc,which can achieve a stable arc and wide process window.

     

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