硬质合金/钢钎缝中的夹杂物及其对接头力学性能的影响

Effect of inclusions in joints on mechanical properties of cemented carbide/steel joints

  • 摘要: 以YG8硬质合金与45钢的钎焊接头为研究对象,选用BCu54ZnMnNiSn钎料钎焊。借助金相显微镜(OM)、扫描电镜(SEM)、能谱分析仪(EDS)、MTS万能力学试验机等手段分析了钎焊接头夹杂物与力学性能的关系。结果表明钎焊接头的夹杂物有氧化物、硫化物、磷化物、硅酸盐、硼化物等。剪切断口观察到大范围的层状撕裂和局部的小韧窝,说明断裂为韧-脆混合型断裂。在裂纹发源处很容易观察到Fe-Co-O, MnO, FeS-MnS, FeP, 2MnO·SiO2等非金属夹杂物。由于非金属夹杂物的熔点、沸点较高,与钎料基体的热膨胀系数差别较大,容易成为裂纹萌发并扩展的区域,宏观表现为剪切强度降低。

     

    Abstract: YG8 Carbides and 45 steel were brazed with CuZnMn solder. The influence of inclusions in brazed joint on the mechanical properties of the joint was studied by using the metallographic microscope( OM), scanning electron microscopy( SEM), energy spectrum analyzer(EDS), MTS universal mechanical testing machine and other means. The results show that the inclusions in brazed joint are oxides, sulfides,phosphide, silicate, boride etc. A wide range of lamellar tearing and partial dimple were observed in the shear fracture, which indicated that the fracture was ductile brittle mixed fracture. Fe-Co-0, MnO, FeS-MnS, FeP, 2MnO, SiO2 and other non-metallic inclusions can be easily observed at the crack tip. Because of the high melting point and boiling point of non-metallic inclusions, their coefficient of thermal expansion are different from that of the base metal, it is easy to become the region of crack growth and expansion. The macroscopic performance is the reduction of shear strength.

     

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