无缝药芯焊丝在船舶焊接中的研究与应用

Research and application of seamless flux cored wire in ship welding

  • 摘要: 随着药芯焊丝制造工艺的发展,药芯焊丝在船舶焊接材料中约占90%以上,目前使用的药芯焊丝均为有缝药芯焊丝,其焊接效率高、工艺性能好、适应性强,但在焊接时存在送丝较困难,焊丝外表面容易腐蚀、容易吸潮、不易储存和运输等问题。无缝药芯焊丝可以进行表面镀铜处理,焊丝保管过程中的防潮及焊接过程中的导电性均优于有缝药芯焊丝,针对SRSF501无缝药芯焊丝进行熔敷金属试验和工艺性能研究,并将该焊丝在13000 t重吊船上进行应用。结果表明,该无缝药芯焊丝能够满足船舶焊接的要求,并具有一定优异性,将对药芯焊丝的发展具有深远的意义。

     

    Abstract: With the development of manufacturing technology of flux cored wire, the flux cored wire in ship welding materials accounts for more than 90%. The flux cored wire used at present are seamed flux cored wire, the welding process has some advantages such as high efficiency, good performance, strong adaptability, but wire feeding is difficult in welding process and there are some disadvantages such as easy corrosion and easy wire surface moisture absorption, difficult storage and transportation and so on. For seamless flux cored wire for surface copper plating processing, Proof-moisture in holding process and wire feeding in welding process are better than that of seamed flux cored wire. The SRSF501 seamless flux cored wire for welding of deposited metal test and process performance were introduced in this paper, which will be applied to the 13 000 t heavy lift ship (HLCV). The result show that the SRSF501 seamless flux cored wire can meet the requirements of ship welding, and show the superiority of the application of seamless flux cored wire. The seamless flux cored wire will be of great significance on the development of medicine core wire.

     

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