厚板V形坡口机器人填充焊接工艺研究

Research on filling welding technology of V-shaped groove robot for thick plate

  • 摘要: 针对厚板V形坡口的焊缝宽、母材厚、焊接轨迹曲线与待焊工件焊缝中心线不一致等问题,设计了一套摆动焊接程序,在机器人离线编程软件中进行工作站建模、离线编程、运动轨迹仿真,仿真结果满足试验要求。使用六轴机器人、Fronius焊机等搭建试验系统,采用经典的单一变量控制理论,选择最优焊接参数。使用厚度为18 mm 的低碳钢板,对V形坡口进行多次填充焊以及盖面焊。试验结果表明,焊接工艺良好,V形坡口两侧的母材熔合情况良好,未见焊缝塌陷、层间未熔合和咬边现象发生,焊缝两边无间隙,焊缝成形呈“鱼鳞纹”状。

     

    Abstract: The weld width, the thickness of base metal, the curve of seam track and the weld center line of the work piece to be welded are inconsistent in welding of thick plate with V groove, so a set of swing welding program was designed. In the off-line programming software of robot, the modeling of workstation, off-line programming and trajectory simulation were carried out, and the simulation results meet the test requirements. The test system was built with six axis robot and Fronius welding machine. By using the classical single variable control theory, the optimum welding parameters were determined. The low carbon steel plate of 18 mm in thickness was used as the base metal, multipass filling welding and cover welding in V groove were carried out. The test results show that there is good fusion on both sides of V groove, and it is free of weld collapse, interlayer fusion, undercut and gap between weld passes, and weld appearance is shaped like a fish scale.

     

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