耐热钢P91材料高压管道现场对接埋弧焊(SAW)工艺

Submerged arc welding (SAW) of high pressure heat-resistant steel (A335-P91) pipe for site operation

  • 摘要: 近十几年来在国内大型发电站机组建设中,从国外引进了一种新型的马氏体耐热钢(A335-P91)作为主蒸汽管道,该钢具有高温强度高、抗氧化性能和抗蠕变性能好以及相对高的热传导性与低的热膨胀率等特点。某公司承揽的某煤化工集团煤炭间接液化项目合成气净化装置,A335-P91工艺管道设计压力为13.5 MPa,设计温度为545 ℃,其中最大规格为ϕ610 mm × 46 mm。根据材料焊接性分析,制定了GTAW填丝打底焊、埋弧焊工艺填充盖面的管道现场对接焊接工艺。结果表明,该工艺可高质量地完成A335-P91材料管道的焊接任务。

     

    Abstract: In recent years, martensitic heat-resistant steel (A335-P91) imported from the United States and Japan was applied to the main steam pipelines in the construction of large-scale power station units in China. The steel has high strength at high temperature, oxidation resistance and creep resistance with a relatively high thermal conductivity and low thermal expansion and so on. A335-P91 pipelines of 7 600 inches or so in length were used in the syngas purification device for a coal chemical group’s coal indirect liquefaction project. The A335-P91 pipelines with design pressure of 13.5 MPa and design temperature of 545 ℃ have the largest specifications for ϕ610×46 mm. According to its weldability, the welding process of A335-P91 steel pipeline was determined by taking GTAW with filler metal as backing welding, and SAW as filling welding and cover welding. The welding task was accomplished with high quality and efficiency.

     

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