王聪, 毛从强, 王冬春, 贾丽荣, 栾程群, 隋江雷. 激光熔覆Fe-Cr-Co-W合金系熔覆层硬质相的微观形貌与摩擦行为[J]. 焊接, 2022, (11). DOI: 10.12073/j.hj.20220127005
引用本文: 王聪, 毛从强, 王冬春, 贾丽荣, 栾程群, 隋江雷. 激光熔覆Fe-Cr-Co-W合金系熔覆层硬质相的微观形貌与摩擦行为[J]. 焊接, 2022, (11). DOI: 10.12073/j.hj.20220127005
Wang Cong, Mao Congqiang, Wang Dongchun, Jia lirong, Luan Chengqun, Sui Jianglei. Microstructure and friction behavior of hard phase in laser cladding Fe-Cr-Co-W alloy[J]. WELDING & JOINING, 2022, (11). DOI: 10.12073/j.hj.20220127005
Citation: Wang Cong, Mao Congqiang, Wang Dongchun, Jia lirong, Luan Chengqun, Sui Jianglei. Microstructure and friction behavior of hard phase in laser cladding Fe-Cr-Co-W alloy[J]. WELDING & JOINING, 2022, (11). DOI: 10.12073/j.hj.20220127005

激光熔覆Fe-Cr-Co-W合金系熔覆层硬质相的微观形貌与摩擦行为

Microstructure and friction behavior of hard phase in laser cladding Fe-Cr-Co-W alloy

  • 摘要: 为分析Fe-Cr-Co-W合金系熔覆层的冶金结晶过程和耐磨硬质相的微观形貌与形成机理,解释Fe-Cr-Co-W合金系熔覆层提高耐磨性机理,采用激光熔覆工艺在Q235钢表面熔覆不同成分的Fe-Cr-Co-W系合金粉末,并获得一定厚度的熔覆层,进行了激光熔覆层金相组织分析和物相测试,对不同成分Fe-Cr-Co-W系熔覆层进行了干摩擦对比试验,研究了熔覆层的组织结构和干摩擦之后的组织形貌,并测试了硬质相的硬度。结果表明,熔覆层组织致密,与基体组织达到完全冶金结合,熔覆层结构主要为在γ-Fe基体上分布着叶脉状硬质相,结合扫描电镜能谱分析和X射线衍射分析结果,该叶脉状硬质相为Co3W3C。在M-200试验机上干摩擦后的熔覆层表面形貌中,叶脉状硬质相Co3W3C在熔覆层表面起到支撑作用,浮凸于基体组织表面,减少了基体组织的磨损,起到减磨的作用。随着W和Co元素含量的增加,叶脉状硬质相Co3W3C的含量增加,摩擦系数呈现减小的趋势,在相同的试验条件下,不同含量Fe-Cr-Co-W系熔覆层磨损最小失重是Fe-Cr系熔覆层的1/60。创新点: 增加W和Co元素可显著提高熔覆层耐磨性,最高可达60倍;分析解释了熔覆层的组织结构和形成机理,发现并着重分析了熔覆层硬质相叶脉状Co3W3C的物相组成和耐磨机理,为激光技术在金属材料零部件的失效修复和表面强化提供了理论和实践参考。

     

    Abstract: In order to analyze the metallurgical crystallization process of Fe-Cr-Co-W alloy system cladding layer and the micro morphology and formation mechanism of wear-resistant hard phase, and explain the mechanism of improving wear resistance of Fe-Cr-Co-W alloy system cladding layer, Fe-Cr-Co-W alloy powders with different components were cladding on the surface of Q235 steel by laser cladding process, and a certain thickness of cladding layer was obtained. The metallographic structure analysis and phase test of laser cladding layer were carried out. The dry friction comparative experiments of Fe-Cr-Co-W cladding layers with different components were carried out. The microstructure and morphology of cladding layer after dry friction were studied, and the hardness of hard phase was tested. The experimental results show that the microstructure of the cladding layer is dense and fully metallurgical bonded with the matrix structure. The structure of the cladding layer is mainly that the leaf vein hard phase is distributed on the γ-Fe matrix. Combined with the results of scanning electron microscopy, energy spectrum analysis and X-ray diffraction analysis, the vein like hard phase is Co3W3C. In the surface morphology of the cladding layer after dry friction on the M-200 testing machine, the leaf vein like hard phase Co3W3C plays a supporting role on the surface of the cladding layer and floats on the surface of the matrix structure, reducing the wear of the matrix structure and reducing the wear. With the increase of W and Co content, the amount of leaf vein hard phase Co3W3C increases and the friction coefficient decreases. Under the same experimental conditions, the minimum wear loss of Fe-Cr-Co-W cladding layer with different content is 1/60 of Fe-Cr cladding layer.Highlights: Laser cladding technology is used to form the cladding layer on the surface of Q235 steel with Fe-Cr-Co-W alloy powder. The compact structure of the cladding layer shows that the laser cladding process has good performance. The experimental results show that the wear resistance of the cladding layer can be significantly improved by adding W and Co, up to 60 times; The microstructure and formation mechanism of the cladding layer are analyzed and explained. The phase composition and wear-resistant mechanism of the hard phase leaf vein Co3W3C of the cladding layer are found and emphatically analyzed, which provides a theoretical and practical reference for the failure repair and surface strengthening of metal parts by laser technology.

     

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