Research progress on brazing and welding-brazing of titanium alloy and aluminum alloy dissimilar metals

Liu Deyun; Shen Yuanxun; Li Xiupeng; Li Yunyue; Zhao Mingyuan

doi:10.12073/j.hj.20230129001

WELDING & JOINING > 2023 > (12): 50-57. > DOI: 10.12073/j.hj.20230129001

Liu Deyun, Shen Yuanxun, Li Xiupeng, et al. Research progress on brazing and welding-brazing of titanium alloy and aluminum alloy dissimilar metals[J]. Welding & Joining, 2023（12）：50 − 57. DOI: 10.12073/j.hj.20230129001

Citation:

PDF (3555 KB)

Research progress on brazing and welding-brazing of titanium alloy and aluminum alloy dissimilar metals

Zhengzhou Research Institute of Mechanical Engineering Co., Ltd., State Key Laboratory of Advanced Brazing Filler Metals and Technology, Zhengzhou 450001, China

More Information

Received Date: January 28, 2023
Available Online: December 10, 2023
Issue Publish Date: December 10, 2023

Graphical Abstract

Abstract

Abstract

Titanium alloy and aluminum alloy are widely used in industries such as aerospace, ships, and automobiles, and titanium/aluminum connection structures are also receiving increasing attention. Weldability of titanium alloy and aluminum alloy dissimilar metals was analyzed in the paper, current research status of brazing and welding-brazing methods for titanium alloy and aluminum alloy dissimilar metals at home and abroad was emphatically discussed. It was pointed out that there were significant differences in the physical and chemical properties between titanium alloy and aluminum alloy. Currently, there were still difficulties in avoiding formation of brittle Ti/Al intermetallic compounds during brazing, and uneven distribution of microstructure in joints between titanium alloy and aluminum alloy that was easily caused by uneven heat input during welding-brazing. Through changing type, composition ratio and welding parameters of brazing filler metal, generation of brittle Ti/Al intermetallic compounds could be effectively reduced. During welding-brazing, methods such as selecting appropriate welding methods and welding processes or filling weld with metal could be used to reduce generation of brittle Ti/Al intermetallic compounds. Finally, prospects for development and research directions of brazing and welding-brazing of titanium and aluminum alloy dissimilar metals were proposed.
- titanium alloy,
- aluminum alloy,
- brazing,
- welding-brazing,
- intermetallic compounds

FullText(HTML)

References (38)

References

[1]	邱花. 钛合金与铝合金材料钎焊接头组织及力学性能[J]. 世界有色金属, 2018(4): 276 − 278.
[2]	于得水, 张岩, 周建平, 等. 钛合金与铝合金异种金属焊接的研究现状[J]. 焊接, 2020(11): 37 − 45.
[3]	檀财旺, 张泽水, 李昊岳, 等. 激光毛化对铝/钛激光熔钎焊界面组织及性能的影响[J]. 电焊机, 2022, 52(6): 78 − 86.
[4]	刘阳, 张贵锋, 张建勋. 钛合金与铝合金异种金属钎焊的研究进展[J]. 精密成形工程, 2020, 12(1): 30 − 37.
[5]	魏守征, 王志英, 饶文姬, 等. Al-Mg焊丝的Ti6Al4V/5A05Al熔钎焊接接头的组织性能[J]. 材料热处理学报, 2019, 40(1): 149 − 154.
[6]	Wei S, Li Y, Wang J, et al. Microstructure character- istics of Ti-2Al-Mn/Al1060 dissimilar joint by pulsed gas metal arc welding-brazing [J]. Metallic Materials, 2014, 52(5): 305 − 311.
[7]	吕小青, 鲁硕, 徐连勇, 等. 7075/TC4异种金属CMT Advanced+P熔钎焊特性分析[J]. 焊接学报, 2021, 42(2): 1 − 7.
[8]	Babalová E, Behúlová M, et al. Numerical simulation of the influence of laser power on the temperature distribution during dissimilar welding of Ti-Al alloy plates[C]//Hong Kong, China: 2015 International Conference on Mechanical Engineering and Automation Science (ICMEAS 2015): 83 − 87.
[9]	Chen Yuhua, Ni Quan, Ke Liming. Interface characteristic of friction stir welding lap joints of Ti/Al dissimilar alloys [J]. Transactions of Nonferrous Metals Society of China, 2012, 22(2): 299 − 304. doi: 10.1016/S1003-6326(11)61174-6
[10]	裴夤崟, 杨浩哲, 秦建, 等. 钛及钛合金钎焊研究进展[J]. 电焊机, 2022, 52(6): 35 − 35.
[11]	Takemoto T, Nakamura H, Okamoto I. Vacuum brazing of aluminum/titanium joints with aluminum filler metals [J]. Journal of Japan Institute of Light Metals, 1986, 36(9): 548 − 554. doi: 10.2464/jilm.36.548
[12]	康慧, 胡刚, 赵鹏飞, 等. Sn, Ga对Al-Ti异种合金真空钎焊的影响[J]. 焊接, 2001(6): 14 − 18. doi: 10.3969/j.issn.1001-1382.2001.06.004
[13]	Chang S Y, Tsao L C, Lei Y H, et al. Brazing of 6061 Aluminum Alloy/Ti-6Al-4V Using Al-Si-Cu-Ge Filler Metals [J]. Journal of Materials Processing Technology, 2012, 212(1): 8 − 14. doi: 10.1016/j.jmatprotec.2011.07.014
[14]	徐永强. Ti/Al异种金属高频感应钎焊工艺及界面特征研究[D]. 哈尔滨: 哈尔滨工业大学硕士学位论文, 2014.
[15]	张晔. 超声辅助预镀层钛/铝中低温感应钎焊及界面行为研究[D]. 哈尔滨: 哈尔滨工业大学硕士学位论文, 2017.
[16]	马志鹏, 闫久春, 孟庆武, 等. 纯铝中间层的Al/Ti钎焊接头微观组织及力学特性[J]. 兵器材料科学与工程, 2013, 36(5): 65 − 68.
[17]	马志鹏, 闫久春. TC4/2A12铝合金超声钎焊接头组织及性能研究[J]. 焊接, 2010(1): 33 − 35.
[18]	Ma Zhipeng, Zhao Weiwei, Yan Jiuchun, et al. Interfacial reaction of intermetallic compounds of ultrasonic-assisted brazed joints between dissimilar alloys of Ti6Al4V and Al4Cu1Mg [J]. Ultrasonics Sonochemistry, 2011, 18(5): 1062 − 1067. doi: 10.1016/j.ultsonch.2011.03.025
[19]	王星星, 龙伟民, 裴夤崟, 等. 异种材料超声波钎焊连接的研究现状[J]. 焊接技术, 2013, 42(6): 7 − 12.
[20]	王敬, 王勇. Al/Ti异种金属TIG熔钎焊接头界面行为及断裂行为[J]. 热加工工艺, 2016, 45(21): 169 − 172.
[21]	郭顺, 彭勇, 周琦, 等. 2195铝锂合金和TC4钛合金异种金属电子束焊接行为研究[J]. 真空科学与技术学报, 2018, 38(2): 81 − 86.
[22]	刘彦甲, 孟彦争. 电子束工艺对7075/TA1异种金属焊接接头组织性能的影响[J]. 热加工工艺, 2021, 50(17): 22 − 26
[23]	王亚荣, 许超, 滕文华, 等. 铝/钛异种材料电子束熔-钎焊参数优化及接头性能分析[C]//长沙: 第十七次全国焊接学术会议, 2012: 1 − 6.
[24]	Wang Yarong, Yu Yang, Teng Wenhua. Effect of welding parameters on Al/Ti joint property in electron beam welding-brazing [J]. China Welding, 2016, 25(4): 27 − 33.
[25]	王毅. Ti/Al异种金属电子束熔钎焊重熔改性连接工艺研究[D]. 南京: 南京理工大学硕士学位论文, 2018.
[26]	陈树海, 李俐群, 陈彦宾. 铝/钛异种合金激光熔钎焊接头界面特性[J]. 中国有色金属学报, 2008, 18(6): 991 − 996.
[27]	李鹏. TC4/6061异种合金双焦点激光熔钎焊组织及接头性能调控[D]. 哈尔滨: 哈尔滨工业大学博士学位论文, 2020.
[28]	Li Peng, Lei Zhenglong, Zhang Xinrui, et al. Influence of Si content on interfacial reactions and mechanical properties of dual-spot laser welded-brazed Ti/Al joints [J]. Journal of Manufacturing Processes, 2020, 56: 950 − 966. doi: 10.1016/j.jmapro.2020.06.001
[29]	Zhang Jiahao, Zhao Jiayi, Hu Ke, et al. Improving intermetallic compounds inhomogeneity of Ti/Al butt joints by dual laser-beam bilateral synchronous welding-brazing [J]. Optics & Laser Technology, 2022, 146: 107533.
[30]	陈曦, 姜楠, 毕江, 等. 钛/铝激光熔钎焊接头原位TEM拉伸断裂行为[J]. 焊接学报, 2021, 42(11): 22 − 28.
[31]	Chen Xi, Lei Zhenglong, Chen Yanbin, et al. Enhanced wetting behavior using femtosecond laser-textured surface in laser welding-brazing of Ti/Al butt joint [J]. Optics & Laser Technology, 2021, 142: 107212.
[32]	Zhang Zhijie, Huang Jian, Yao Chenwu, et al. Effect of Ag alloying on the microstructure and mechanical properties of laser welded-brazed Ti/Al dissimilar joints [J]. Materials Science and Engineering: A, 2022, 848: 143359. doi: 10.1016/j.msea.2022.143359
[33]	张鑫, 吕涛, 李书齐, 等. Al73-Si10-Ni9-Ag8粉末填充材料对TC4钛合金/2A14铝合金电弧熔钎焊接头性能的影响[J]. 轻合金加工技术, 2020, 48(5): 64 − 68. doi: 10.13979/j.1007-7235.2020.05.012
[34]	张萍, 刘德波. 钛铝异种金属熔钎焊接头界面特性研究[J]. 热加工工艺, 2018, 47(3): 219 − 222
[35]	吕世雄, 崔庆龙, 黄永宪, 等. Ti/Al异种合金电弧熔钎焊接头界面断裂行为分析[J]. 焊接学报, 2013, 34(6): 33 − 36.
[36]	吕世雄, 敬小军, 黄永宪, 等. Ti/Al异种合金电弧熔钎焊接头温度场与界面微观组织[J]. 焊接学报, 2012, 33(7): 13 − 16.
[37]	何锡鑫. Ti/Al异种合金MIG电弧熔钎焊参数优化及连接机理研究[D]. 山东青岛: 青岛科技大学硕士学位论文, 2021.
[38]	孙军浩, 曹睿, 陈剑虹. 铝/钛异种金属冷金属过渡熔钎焊接头分析[J]. 焊接学报, 2015, 36(3): 51 − 54.

[1]	LIANG Yiming, ZHAO Mingyuan, SHENG Lanbing, SHEN Yuanxun, ZHONG Sujuan. Research status of brazing interface and erosion control of titanium alloy[J]. WELDING & JOINING, 2025, (4): 66-77. DOI: 10.12073/j.hj.20240716001
[2]	Zhang Xin, Qin Junhu, Long Dengcheng, Liang Dongcheng, Yan Jikang. Growth behavior of Sn-Ag-Cu/Cu intermetallic compounds in high silver series[J]. WELDING & JOINING, 2024, (8): 38-46. DOI: 10.12073/j.hj.20220419001
[3]	Liu Aiguo, Guo Xiaomeng. Research status of arc welding-brazing of aluminum/steel[J]. WELDING & JOINING, 2023, (11): 53-61. DOI: 10.12073/j.hj.20221108002
[4]	Zhu Qiang, Yao Shusheng, Zhao Xinyi, Li Hongliang, Zhu Zhaojian. Lead-bismuth corrosion resistance of Ni-Al intermetallic compound layer prepared on 316L surface[J]. WELDING & JOINING, 2022, (12). DOI: 10.12073/j.hj.20211203001
[5]	Li Yan, Fan Ding, Huang Jiankang, Yu Xiaoquan. Research status on fusion brazing process and interface control mode of Al/Cu dissimilar metal[J]. WELDING & JOINING, 2022, (4). DOI: 10.12073/j.hj.20211201001
[6]	GUO Bozheng, YAN Dejun, DONG Honggang. Microstructure and mechanical properties of 5083 aluminum alloy/E36 steel fusion-brazed joint[J]. WELDING & JOINING, 2020, (3): 29-34. DOI: 10.12073/j.hj.20200202001
[7]	YU Jinlong, CHEN Shuhai, YANG Dongdong, HUANG Jihua. Research progress on solid/liquid interfacial reaction of steel/aluminum dissimilar metals[J]. WELDING & JOINING, 2019, (6): 27-33. DOI: 10.12073/j.hj.20190313002
[8]	ZHU Qiang, HE Ning, ZHANG Yanchao, LEI Yucheng. CMT-brazing of 6061 aluminum alloy/316L stainless steel[J]. WELDING & JOINING, 2019, (3): 1-5. DOI: 10.12073/j.hj.20180914004
[9]	JING Yan, HE Huan, XIE Zhihong, XU Wanghui. Effect of copper alloyed flux on aluminum/titanium welded-brazed joint[J]. WELDING & JOINING, 2018, (9): 1-5.
[10]	Zhao Chenfeng, Zhao Jianchang, Zhang Qingke, Yu Qi, Xue Hongyu. Review of precious metal alloys for jewelry and relevant brazing technology[J]. WELDING & JOINING, 2017, (5): 18-21.

Cited By

Cited by

Periodical cited type(5)

1.	梁伊茗，赵明远，盛兰兵，沈元勋，钟素娟. 钛合金钎焊界面与熔蚀调控研究现状. 焊接. 2025(04): 66-77 . 本站查看
2.	张杰，徐建洲，谢宇航，张佳，黄健康. 铜/钛异种金属激光焊接头组织及力学性能. 焊接. 2024(07): 23-28+37 . 本站查看
3.	祖家泽，马佳，秦建，龙伟民. 航空航天领域常用高温钎料研究现状. 精密成形工程. 2024(07): 191-204 .
4.	程婉婷. 钛合金与钢异种金属焊接界面的冶金结合机理研究. 山西冶金. 2024(10): 19-20+24 .
5.	崔东升，王景，于卓立，李罡，祝士博，张清扬，邱然锋. 钛/铝异种金属熔钎焊工艺的研究进展. 材料热处理学报. 2024(12): 10-19 .

Other cited types(3)

Get Citation

PDF

XML

Article views (179) PDF downloads (66) Cited by(8)

Turn off MathJax

Article Contents

Abstract

References

Research progress on brazing and welding-brazing of titanium alloy and aluminum alloy dissimilar metals