• 中国科技核心期刊(中国科技论文统计源期刊)

超声波冲击法对微弧火花沉积涂层性能的影响

高继文, 李永彬, 黄晓望

高继文, 李永彬, 黄晓望. 超声波冲击法对微弧火花沉积涂层性能的影响[J]. 焊接, 2021, (2): 52-56. DOI: 10.12073/j.hj.20201024001
引用本文: 高继文, 李永彬, 黄晓望. 超声波冲击法对微弧火花沉积涂层性能的影响[J]. 焊接, 2021, (2): 52-56. DOI: 10.12073/j.hj.20201024001
GAO Jiwen, LI Yongbin, HUANG Xiaowang. Effect of ultrasonic impact method on performance of micro-arc spark deposited coating[J]. WELDING & JOINING, 2021, (2): 52-56. DOI: 10.12073/j.hj.20201024001
Citation: GAO Jiwen, LI Yongbin, HUANG Xiaowang. Effect of ultrasonic impact method on performance of micro-arc spark deposited coating[J]. WELDING & JOINING, 2021, (2): 52-56. DOI: 10.12073/j.hj.20201024001

超声波冲击法对微弧火花沉积涂层性能的影响

基金项目: 

装备预研重点领域基金项目(61400040404)

详细信息
    作者简介:

    高继文,1970年出生,学士,高级工程师;主要从事航空分配器、伺服舵机优化设计与维修技术研究工作;已发表论文10余篇。

  • 中图分类号: TG47

Effect of ultrasonic impact method on performance of micro-arc spark deposited coating

  • 摘要: 在相同条件、机制下制备微弧火花沉积试样,在超声波冲击处理前后,对试样采用拉伸试验、显微硬度检测、残余应力检测、X光检测、耐蚀性试验和显微组织观察等试验方法开展了对比分析,研究了超声波冲击处理对微弧火花沉积涂层性能的影响。结果表明,对微弧火花沉积涂层进行超声波冲击,能够减少层间孔隙、疏松、未熔合等缺陷,致密沉积涂层,提高沉积涂层抗拉强度,可有效改善沉积表面强化层的应力分布,使表面呈现压应力状态。选择耐腐蚀性能较强的沉积材料修复飞机零件表面局部损伤、腐蚀缺陷,并进行超声波冲击将能大大提高飞机零件抗腐蚀能力。
    Abstract: Micro-arc spark deposited samples were prepared under the same conditions and mechanism. Before and after ultrasonic impact treatment, experimental methods such as tensile test, microhardness test, residual stress test, X-ray test, corrosion resistance test and microstructure observation test, were carried out on these samples to study the effect of ultrasonic impact treatment on the performance of micro-arc spark deposited coatings by comparative analysis. The result showed that by ultrasonic impacting on the micro-arc spark deposited coating, defects such as porosity, loose, and incomplete fusion could be reduced so as to densify the deposited coating and improve its tensile strength,which could effectively improve the stress distribution of the surface strengthened layer and make the surface appear in a state of compressive stress. Choosing deposition materials with stronger corrosion resistance to repair local damage and corrosion defects on the surface of aircraft parts and performing ultrasonic impact treatment would greatly improve corrosion resistance of aircraft parts.
  • [1] 王彦芳, 司爽爽, 宋增金, 等. 电火花沉积非晶涂层的组织结构与摩擦磨损性能[J]. 焊接学报, 2018, 39(7): 121-124.
    [2]

    Zamulaeva E I, Sheveyko A N, Potanin A Y, et al. Comparative investigation of antibacterial yet biocompatible Ag-doped multicomponent coatings obtained by pulsed electrospark deposition and its combination with ion implantation [J]. Ceramics International, 2018, 44(4): 3765-3774.

    [3]

    Litovchenko N V, Potanin A Y, Zamulaeva E I, et al. Combustion synthesis of Ti-C-Co-Ca3(PO4)2-Ag-Mg electrodes and their utilization for pulsed electrospark deposition of bioactive coatings having an antibacterial effect [J]. Surface & Coatings Technology, 2017, 309: 75-85.

    [4]

    Padgurskas J, Kreivaitis R, Rukuiža R, et al. Tribological properties of coatings obtained by electro-spark alloying C45 steel surfaces[J]. Surface & Coatings Technology, 2017, 311: 90-97.

    [5]

    Sheveyko A N, Manakova O S, Zamulaev E I, et al. Structural transformations in TiC-CaO-Ti3PO(x)-(Ag2Ca) electrodes and biocompatible TiCaPCO(N)-(Ag) coatings during pulsed electrospark deposition [J]. Surface & Coatings Technology, 2016, 302: 327-335.

    [6]

    Xie Y J, Wang D, Wang M S, et al. Evaluation of three kinds of MCrAlY coatings produced by electrospark deposition [J]. Transactions of Nonferrous Metals Society of China, 2016, 26(6): 1647-1654.

    [7]

    Yu Hua, Long Weimin, Zhong Sujuan, et al. Wear resistance of Zr/WC composite coatings on Cr12MoV steel surface by electric spark deposition [J]. China Welding, 2019, 28(1): 35-41.

    [8] 阮文豪. 基于有限元法的微弧火花沉积仿真模拟[D]. 杭州: 浙江工业大学硕士学位论文, 2019.
    [9] 王令双, 曹国剑, 马欣新, 等. GH4169表面电火花沉积NiCrAlY涂层的制备[J]. 焊接学报, 2017, 38(7): 104-108.
    [10] 王建升, 唐明奇, 吕瑞丽, 等. 铸钢轧辊亚微米WC-4Co电火花沉积涂层高温性能[J]. 焊接学报, 2017, 38(7): 49-53.
    [11]

    Wang Ruijun, Xu Tianyang, Ma Xaiobin, et al.Performance study of a complex thermal barrier functional coating with an electro-spark deposited burn-resistant layer [J]. China Welding, 2019, 28(2): 28-32.

    [12] 赵运才, 刘宗阳, 杨雷雷. 弧比变化对电火花沉积Ni201修复层界面行为的影响[J]. 中国机械工程, 2016, 27(10): 1399-1403.
    [13] 袁奎霖, 洪明. 超声冲击处理改善焊接接头疲劳性能的数值研究[J]. 中国舰船研究, 2016, 11(5): 91-99.
    [14]

    He B L,Xiong L,Jiang M M,et al. Surface grain refinement mechanism of SMA490BW steel cross joints by ultrasonic impact treatment [J]. International Journal of Minerals, Metallurgy and Materials, 2017, 24(4): 410-414.

    [15] 胡超雄, 肖珺, 陈树君. 电弧增材高频微锤击系统及工艺特性的初步物理模拟[J]. 焊接, 2020(5): 6-9.
    [16]

    Liu C, Ge Q L, Chen D J, et al.Residual stress variation in a thick welded joint after ultrasonic impact treatment [J]. Science and Technology of Welding and Joining,2016,21(8):624-631.

    [17]

    Fedorov A A, Polonyankin D A, Linovsky A V, et al. Investigation of the effect of ultrasonic impact treatment modes on adhesive properties of AISI 321 steel surface [J]. Journal of Physics: Conference Series, 2020, 1441(1): 012092.

  • 期刊类型引用(0)

    其他类型引用(1)

计量
  • 文章访问数:  22
  • HTML全文浏览量:  1
  • PDF下载量:  10
  • 被引次数: 1
出版历程
  • 收稿日期:  2020-10-23

目录

    /

    返回文章
    返回