DD26合金与CoCrNb合金钎焊接头的组织和性能

Microstructure and properties of brazed joints of DD26 alloy and CoCrNb alloy

  • 摘要:
    目的 旨在研究不同钎焊间隙和焊后热处理状态对DD26合金和CoCrNb合金钎焊接头组织和性能的影响,为CoCrNb耐磨合金在航空发动机上的应用提供分析依据。
    方法 采用一种镍基钎料(B-Ni55NbCoWCrAlSiMo)真空钎焊DD26合金与CoCrNb耐磨合金,分析了3种钎焊间隙在不同焊后热处理状态下钎焊接头的微观组织和性能变化。
    结果 结果表明,经过时效热处理后,0.05 mm钎焊间隙的钎缝组织在与DD26合金母材交界处形成了一条富含W,Cr元素的连续析出相条带,且在1050 ℃/25 MPa下的持久寿命有所降低。不同间隙钎缝主要由γ基体、γ/γ′共晶组织和富含Cr,W,Nb元素的析出相组成,随着钎焊间隙的增大,钎缝中脆性的硼化物相增多,且由条块状变成粗大的骨架状。0.05 mm和0.10 mm间隙钎焊接头在1050 ℃/25 MPa条件下的持久寿命并未表现出明显差异,最大值均达到120 h以上,0.15 mm间隙钎焊接头在1050 ℃/25 MPa的持久寿命增加,最大值达到159.67 h。
    结论 B-Ni55NbCoWCrAlSiMo钎料能够实现DD26合金与CoCrNb耐磨合金的良好钎焊,0.15 mm间隙钎焊接头持久性能优异。钎焊接头失效时,裂纹萌生于靠近DD26合金侧的脆性析出相,然后沿着析出相扩展,最终导致断裂。

     

    Abstract: Objective The aim is to investigate influence of different brazing gaps and post-weld heat treatment states on the microstructure and properties of DD26 alloy and CoCrNb alloy brazed joints, and provide analytical support for the application of CoCrNb wear-resistant alloy in aero-engine components. Methods A nickel-based brazing filler metal (B-Ni55NbCoWCrAlSiMo) is utilized for brazing the DD26 alloy and CoCrNb wear-resistant alloy in vacuum. The microstructure and properties of the brazed joints with three brazing gaps under different post-brazing heat treatment conditions are analyzed. Results The results indicate that, after aging heat treatment, the microstructure of brazing seam with 0.05 mm gap forms a continuous precipitation phase band riching in W and Cr elements at the interface with the base material of DD26 alloy, and rupture life under the conditions of 1050 ℃/25 MPa is reduction. The brazing seams with different gaps are primarily composed of γ matrix, γ/γ′ eutectic structure and precipitation phase riching in Cr, W and Nb elements. With brazing gap increasing, the brittle boride phase in the brazing seam increases, transitioning from strip-like to coarse skeletal shape. The rupture life of brazed joints with 0.05 mm and 0.10 mm gap at the condition of 1050 ℃/25 MPa do not show significant discrepancy, maximum both exceed 120 h. The rupture life of the brazed joint with 0.15 mm gap at the condition of 1050 ℃/25 MPa increases, maximum reaches 159.67 h. Conclusion The B-Ni55NbCoWCrAlSiMo brazing filler metal can achieve great brazing of DD26 alloy and CoCrNb wear-resistant alloy. The brazed joint with 0.15 mm gap exhibits outstanding rupture property. During joint failure, cracks initiate at brittle precipitation phases near the DD26 alloy side, then propagate along these precipitation phases leading to fracture.

     

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