多次补焊对K4169高温合金焊接接头组织与力学性能的影响

Effect of multiple repair welding on microstructure and mechanical properties of welded joint of K4169 superalloy

  • 摘要:
    目的 高温合金铸件缺陷往往采取补焊方式进行修复,旨在进一步摸清同一部位多次补焊对铸件性能的影响。
    方法 解剖某K4169高温合金铸件,制作补焊试验件,模拟铸件本体同一位置不同补焊次数的实际情况。通过X射线探伤、金相组织分析、室温拉伸测试、高温持久测试、硬度试验与冷热疲劳测试,对多次补焊的K4169高温合金焊接接头组织与力学性能影响进行研究。
    结果 结果表明,采用钨极氩弧焊多次补焊后,补焊区域目视表面质量良好,内部无缺陷;补焊位置的焊缝组织致密性良好;室温屈服强度、拉伸强度未出现明显的降低或者上升,断后伸长率平均值、断面收缩率及高温持久性能呈逐渐下降趋势;多次补焊后,试样焊缝位置的硬度略微提高,冷热疲劳试验结果合格,在交变温度下长期服役没有出现可视裂纹。
    结论 验证了对高温合金铸件缺陷可以采取多次补焊方法进行修复,为后续进一步优化焊接工艺及缺陷修复工艺的制定提供了参考依据。

     

    Abstract: Objective Defects in high-temperature alloy castings are often repaired by means of repair welding. To further investigate the impact of multiple repair welding on the performance of the casting at the same location. Methods This paper dissects a certain K4169 superalloy casting, makes repair welding test pieces, simulates the actual situation of different repair welding times at the same position of the casting body, and studies the effect of multiple repair welding on the microstructure and mechanical properties of K4169 superalloy welded joints through X-ray flaw detection, metallographic structure analysis, room temperature tensile test, high temperature endurance test, hardness test and cold and hot fatigue test. Results The results show that the visual surface quality of the repair welding area is good and there are no defects inside the repair welding area after multiple repair welding by TIG welding. The compactness of the weld structure at the repair welding position are good. The yield strength and tensile strength at room temperature do not decrease or increase significantly, but the average elongation after fracture, cross-sectional shrinkage rate and high temperature stress rupture property decreased gradually. The hardness of the weld position of the sample slightly increased and the cold and hot fatigue test results of the sample are qualified after multiple repair welding. There is no visible crack in the long-term service under the alternating temperature. Conclusion The defects in high-temperature alloy castings can be repaired by multiple repair welding methods, providing a reference for further optimizing the welding process and formulating defect repair processes in the future.

     

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