焊接工艺参数对A356/6061搅拌摩擦工艺的影响

Effect of welding parameters on friction stir process of A356/6061

  • 摘要:
    目的 旨在探究焊接工艺参数对A356/6061异种铝合金搅拌摩擦焊接工艺的影响。
    方法 文中通过对5 mm厚的A356/6061异种铝合金板搅拌摩擦焊工艺试验研究,分析了转速、焊接速度对接头组织和性能的影响。
    结果 研究结果表明,当转速在1 000~1 150 r/min范围内时,接头横截面均出现未焊透缺陷;随着转速的增大,缺陷程度先减小后增大,而抗拉强度、屈服强度、断后伸长率先增大后减小。当焊接速度在150~200 mm/min范围内时,接头横截面也均出现未焊透缺陷;随着焊接速度的增大,缺陷程度逐渐增大;抗拉强度先减小后增大,但总体呈下降状态;屈服强度先略微减小后增大;断后伸长率逐渐减小。金相组织中观察到的Mg2Si强化相会受到转速和焊接速度的影响而会分布不均。
    结论 焊接工艺参数会对焊缝组织的强化相、焊缝根部缺陷和焊接接头的力学性能等产生影响。

     

    Abstract: Objective The purpose was to study effect of welding parameters on friction stir process of A356/6061 dissimilar aluminum alloy. Methods In the paper, experimental research on friction stir welding process of 5 mm thick A356/6061 dissimilar aluminum alloy was conducted to analyze effect of rotational speed and welding speed on microstructure and properties of welded joints. Results The research results showed that when rotational speed was within the range of 1 000~1 150 r/min, incomplete penetration defects appeared on the cross sections of welded joints. As rotational speed increased, degree of defects first decreased and then increased, while tensile strength, yield strength and elongation first increased and then decreased. When welding speed was within the range of 150~200 mm/min, incomplete penetration defects also appeared on the cross sections of welded joints. As welding speed increased, degree of defects gradually increased, tensile strength first decreased and then increased, but overall showing a decreasing state, yield strength first slightly decreased and then increased, elongation gradually decreased. Rotational speed and welding speed affected Mg2Si reinforcement phase observed in the metallographic microstructure, resulting in its uneven distribution. Conclusion Welding parameters would have effect on reinforcement phase of weld’s microstructure, weld’s root defects and mechanical properties of welded joints.

     

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