深水导管架DH36与EH420钢焊接工艺分析

Analysis of welding process of DH36 and EH420 steel for deep-water jacket

  • 摘要:
    目的 旨在通过合理设计DH36与EH420钢焊接工艺,获得强度和韧性等综合性能优异的焊接接头,其对于深水导管架建造意义重大。
    方法 选用了国产DH36与EH420钢作为研究对象,通过药芯焊丝气体保护焊和埋弧焊工艺相结合的方法对其焊接工艺进行开发,并对其焊接接头进行了无损检测以及理化性能测试。
    结果 焊接接头减截面抗拉强度≥570 MPa,硬度≤225 HV,焊缝中心冲击吸收能量≥138 J,EH420侧的冲击性能要显著优于DH36侧。EH420侧最小冲击吸收能量为189 J,最大冲击吸收能量≥300 J;DH36侧最小冲击吸收能量为70 J,最大冲击吸收能量为232 J。焊接接头焊缝及EH420侧在−10 ℃时的断裂韧性良好,裂纹尖端张开位移(Crack tip opening displacement,CTOD)≥0.3 mm。DH36侧由于带状组织的存在导致−10 ℃时的断裂韧性显著下降,但在0 ℃时仍保持良好的断裂韧性,CTOD≥0.98 mm。
    结论 DH36/EH420钢焊接接头具有良好的室温拉伸性能、低温冲击韧性及断裂韧性,满足了南海某300 m级水深导管架设计标准要求。

     

    Abstract: Objective The aim is to obtain welded joints with excellent comprehensive properties such as strength and toughness through reasonable design of DH36 and EH420 steel welding processes, which is of great significance for the construction of deep-water jacket. Methods Domestic DH36 and EH420 steels are selected as the research object, and their welding processes are developed through the combination of flux-cored arc welding and submerged arc welding processes, and the welded joints are tested by nondestructive testing as well as physical and chemical properties testing. Results The reduced section tensile strength of the welded joint is ≥570 MPa, the hardness is ≤225 HV, and the impact absorbed energy of the weld center is ≥138 J. The impact performance on the EH420 side is significantly better than that on the DH36 side. The minimum impact absorbed energy on EH420 side is 189 J , and the maximum impact absorbed energy is ≥300 J. The minimum impact absorbed energy on DH36 side is 70 J , and the maximum impact absorbed energy is 232 J. The fracture toughness of the weld center and EH420 side at −10 ℃ is good, and the CTOD is ≥0.3 mm. The fracture toughness on DH36 side decreased significantly at −10 ℃ due to the existence of banded structure, but it still maintain good fracture toughness at 0 ℃, and the CTOD is ≥0.98 mm. Conclusion The welded joint of DH36/EH420 steel has good room temperature tensile properties, low temperature impact toughness and fracture toughness, which meets the requirements of a 300 m water depth jacket design standard in the South China Sea.

     

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